Suzuki Grand Vitara JB419. Manual - part 43

Engine Mechanical:  1D-18

Engine Mounting Components

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3

5

7

6

1

(a)

4

2

(a)

(a)

(a)

(a)

(a)

(a)

(a)

(a)

(a)

A

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A: Forward

5. Engine left mounting bracket damper

1. Engine right mounting bracket

6. Engine rear mounting

2. Engine right mounting

: Be sure to align dowel pin with dowel hole of engine right mounting bracket.

7. Engine rear mounting bracket

3. Engine left mounting bracket

: 55 N

⋅m (5.5 kgf-m, 40.0 lb-ft)

4. Engine left mounting

: Be sure to align dowel pin with dowel hole of engine left mounting bracket.

1D-19 Engine Mechanical: 

Engine Assembly Removal and Installation

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WARNING

!

 

Before servicing fuel system, be sure to 
observe “Precautions on Fuel System 
Service in Section 1G”.

 

Removal

1) Relief fuel pressure referring to “Fuel Pressure Relief 

Procedure in Section 1G”.

2) Remove battery.
3) Drain engine oil referring to “Engine Oil and Filter 

Change in Section 0B”.

4) Drain coolant referring to “Cooling System Draining 

in Section 1F”.

5) Remove accessory drive belt referring to “Accessory 

Drive Belt and Idler Pulley Removal and Installation 
in Section 1J”.

6) Remove shift control lever referring to “Transmission 

Shift Control Lever Removal and Installation in 
Section 5B”.

7) Remove exhaust No.1 pipe referring to “Exhaust 

System Components in Section 1K”.

8) Remove front and rear propeller shafts referring to 

“Propeller Shaft Removal and Installation in Section 
3D”.

9) Disconnect clutch operating cylinder referring to 

“Clutch Fluid Pipe and Hose Removal and 
Installation in Section 5C in related manual”.

10) With hose connected, detach A/C compressor from 

its bracket referring to “Compressor Assembly 
Removal and Installation in Section 7B”, if equipped.

CAUTION

!

 

Suspend removed A/C compressor at a place 
where no damage will be caused during 
removal and installation of engine assembly.

 

11) Disconnect P/S suction hose and low pressure 

return hose from P/S fluid reservoir referring to “P/S 
Hose / Pipe Components in Section 6C”.

12) Disconnect MAF sensor connector (1), and remove 

air cleaner case (2) and turbocharger inlet hose (3).

13) Remove intercooler inlet pipe (1).

14) Disconnect the following connectors and wire 

harness.
• A/C compressor (4) 
• Pre / post heating control unit (5) 
• ECM  (6) 
• Main  fuse  (7)
• Fuse box No.1 (8)
• Exhaust gas temperature sensor -2 & -3 sensors 

(9)

• Diesel particulate filter differential pressure sensor 

(10)

• Boost pressure control solenoid valve (11)
• Fuel heater (12)
• Fuel filter water detection sensor (13)
• Noise suppressor wire (14) from timing belt cover 

No.2

2

1

3

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1

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Engine Mechanical:  1D-20

15) Remove relay box (1), fuse box No.1 (2) and boost pressure control solenoid valve (3) from vehicle body.

1

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10

2

8

6

4

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11

3

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12

13

14

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1D-21 Engine Mechanical: 

16) Disconnect the following hoses.

CAUTION

!

 

After disconnecting, plug fuel line with plug cap immediately referring to “Precautions on Fuel System 
Service in Section 1G”.

 

• Radiator inlet hose No.1 (1) from radiator inlet pipe
• Radiator outlet hoses No.1 (2) from radiator
• Heater hoses (3) from heater core
• Vacuum hose (4) from brake booster 
• Fuel feed hose (5) from fuel filter
• Fuel return hose (6) from fuel return pipe

17) Support front suspension frame and engine rear 

mounting member using engine jack (2).

18) Carry out Step 1) through 12) of “Removal” under 

“Front Suspension Frame, Stabilizer Bar and/or 
Bushings Removal and Installation in Section 2B in 
related manual” in order to lower engine with front 
suspension frame.

19) Remove front suspension frame mounting bolts (1).

20) Remove engine rear mounting member bolts (1).

4

3

6

5

1

2

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1

2

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