Suzuki Grand Vitara JB419. Manual - part 36

 

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Suzuki Grand Vitara JB419. Manual - part 36

 

 

Engine Electrical Devices:  1C-5

6) Proceed after-sales regeneration automatically as 

follows.

NOTE
Ensure to perform each step of regeneration 
by observing carefully the engine speed and 
the engine sound at each step. Because this 
procedure does not finish automatically and 
SUZUKI scan tool does not indicate any 
status of this procedure and the result of 
regeneration.

 

a) Phase 1: Warming up

The engine speed is raised to 1500 rpm for at 
least 3 minutes or until engine coolant 
temperature reaches 80 

°C (176 °F)

b) Phase 2: Regenerating

Injection timing is shifted to post injection (a 
change in the engine operation sound can be 
heard) and start regeneration.

NOTE
Phase 2 lasts approximately 20 minutes.

 

c) Phase 3: Cooling down

The injection is shifted to normal timing again.

CAUTION

!

 

To avoid thermal shock in the diesel 
particulate filter, do not stop engine at phase 
3.

 

7) Confirm “Diesel PF inlet Temp” under “Data list” of 

SUZUKI scan tool, and wait until it decreases to 200 

°C (392 °F) or less.

8) Stop engine.
9) Turn ignition switch to OFF position, and wait for 15 

minutes or more.

10) Clear DTC referring to “DTC Clearance in Section 

1A”.

11) After engine is cooled, replace engine oil and oil filter 

referring to “Engine Oil and Filter Change in Section 
0B”
.

12) Check as follows that aftersales-regeneration is 

correctly performed.

CAUTION

!

 

When driving, be sure to select in safe place 
where there is neither any traffic nor any 
traffic accident possibility and be very 
careful during driving to avoid occurrence of 
an accident.

 

a) Drive vehicle in the following each condition in 

order to make ECU recognize actually soot mass 
after after-sales regeneration.
i)

At 80 km/h for 10 minutes

ii) At 40 km/h for 5 minutes

b) Using SUZUKI scan tool, check that “Diesel PF 

soot mass” parameter is 8 g (0.28 oz) or less.
If it is over 8g (0.28 oz), aftersales regeneration 
is not correctly performed.Proceed to next step.

13) If aftersales regeneration is not correctly performed, 

check as follows.

CAUTION

!

 

Be sure to change engine oil after each after-
sales regeneration.
Otherwise, engine will be damaged due to 
degraded engine oil.

 

a) Check that connection and/or hose of differential 

pressure sensor.
If faulty condition is found, repair or replace it.

b) Restart aftersales-regeneration referring to 

“Diesel Particulate Filter After-sales 
Regeneration Procedure” an
d check the 
following condition during this after-sales 
regeneration.
• Check exhaust system for leakage.

If leakage is found, repair or replace faulty 
condition.

• Using SUZUKI scan tool, check that the 

following parameters are over 550 

°C (1022 

°F).
If not, replace catalytic converter referring to 
“Exhaust System Components in Section 1K”.
– Diesel PF in Temp
– Diesel PF out Temp

c) After after-sales regeneration, check “Diesel PF 

soot mass” in the same manner as step 12).
If “Diesel PF soot mass” is over 8 g (0.28 oz) 
again, replace diesel particulate filter referring to 
“Diesel Particulate Filter Removal and 
Installation in Section 1K”.

1C-6 Engine Electrical Devices: 

Glow Plug Removal and Installation

S5JB0B1306007

Removal

CAUTION

!

 

• Do not damage heating section of the glow 

plug.

• Do not use glow plug that has been 

dropped.

• When removing glow plug, first loosen it 

with a tool so that one or more screw 
threads remain engaged, then loosen and 
remove by hand.

 

1) Disconnect negative (–) cable at battery.
2) Remove injector cover referring to “Cylinder Head 

Cover Removal and Installation in Section 1D”.

3) Pull off glow plug wires (1).
4) Clean outside of glow plug to avoid any dirt entering 

cylinder head.

5) Remove glow plugs (2) from cylinder head.

Installation
For installation, reverse removal procedure noting the 
following.
• Tightening glow plug (1) to specified torque.

Tightening torque
Glow plug (a):  15 N·m (1.5 kgf-m, 11.0 lb-ft)

• Connect glow plug wires (2) securely.

Glow Plug Inspection

S5JB0B1306008

1) Disconnect negative (–) cable at battery.
2) Remove injector cover referring to “Cylinder Head 

Cover Removal and Installation in Section 1D”.

3) Disconnect glow plug wires.
4) Check resistance between glow plug and engine 

ground.
If resistance is out of specification, replace glow 
plug.

Glow plug resistance
Approx. 0.6 

Accelerator Pedal Position (APP) Sensor 
Assembly On-Vehicle Inspection

S5JB0B1306037

1) Check that accelerator pedal position (APP) sensor 

assembly has been mounted to vehicle body 
properly (no pinched floor carpet, etc.).
If mounting is not properly, reinstall accelerator pedal 
position (APP) sensor assembly properly referring to 
“Accelerator Pedal Position (APP) Sensor Assembly 
Removal and Installation”.

2) Connect SUZUKI scan tool to DLC with ignition 

switch turned OFF.

Special tool
:  SUZUKI scan tool 

3) Turn ON ignition switch and select “Date List” mode 

on scan tool.

1

1

2

I5JB0B130021-01

2

2

1, (a)

I5JB0B130022-01

I4SN0A132006-01

Engine Electrical Devices:  1C-7

4) Check that accelerator pedal position sensor voltage 

varies as the following graph.
If sensor voltage is out of specified value or does not 
vary linearly as the following graph, check 
accelerator to “Accelerator Pedal Position (APP) 
Sensor Assembly Inspection”.

Accelerator Pedal Position (APP) Sensor 
Assembly Removal and Installation

S5JB0B1306038

CAUTION

!

 

• Do not expose accelerator pedal position 

(APP) sensor assembly to excessive shock 
like a dropping it. If accelerator pedal 
position (APP) sensor assembly has been 
exposed to excessive shock, it should be 
replaced.

• Be careful not to expose sensor section of 

accelerator pedal position (APP) sensor 
assembly to water.

 

Removal 

1) Disconnect negative cable at battery.
2) Disconnect connector from accelerator pedal 

position (APP) sensor assembly.

3) Remove accelerator pedal position (APP) sensor 

assembly from its bracket.

Installation
Reverse removal procedure for installation noting the 
following.
• Tighten accelerator pedal position (APP) sensor 

assembly upper nut (1) first and then lower nuts (2) to 
specified torque.

Tightening torque
Accelerator pedal position (APP) sensor assembly 
nut  (a):  6.0 N·m (0.6 kgf-m, 4.5 lb-ft)

• If APP sensor assembly bracket is removed, tighten 

its mounting nuts to specified torque.

Tightening torque
APP sensor assembly bracket nut:  6.0 N·m (0.6 
kgf-m, 4.3 lb-ft)

• Connect connector to accelerator pedal position 

(APP) sensor assembly securely.

Accelerator Pedal Position (APP) Sensor 
Assembly Inspection

S5JB0B1306039

Check accelerator pedal position (APP) sensor (main 
and sub) output voltage as following steps.

1) For accelerator pedal position (APP) sensor (main), 

arrange 3 new 1.5 V batteries (1) in series (check 
that total voltage is 4.7 – 5.0 V) and connect its 
positive terminal to “Vin 1” terminal (2) and negative 
terminal to “Ground 1” terminal (3) of sensor. Then 
using voltmeter, connect positive terminal to “Volt 1” 
terminal (4) of sensor and negative terminal to 
battery.

[A]: Accelerator pedal position (APP) sensor (main) voltage
[B]: Accelerator pedal position (APP) sensor (sub) voltage

[C]: Sensor output voltage 
[D]: Idle position of accelerator pedal 

[E]: Full depressed position of accelerator pedal 

[F]: Pedal stroke

[C]

[B]

[D]

[F]

[E]

[A]

1.74 - 2.17 V

0.65 - 0.82 V

3.50 - 4.27 V

0.30 - 0.44 V

I5JB0A130018-05

1, (a)

2, (a)

I5JB0A130036-01

1

2

3

4

I5JB0A130019-02

1C-8 Engine Electrical Devices: 

2) For accelerator pedal position (APP) sensor (sub), 

arrange 3 new 1.5 V batteries (1) in series (check 
that total voltage is 4.7 – 5.0 V) and connect its 
positive terminal to “Vin 2” terminal (2) and negative 
terminal to “Ground 2” terminal (3) of sensor. Then 
using voltmeter connect positive terminal to “Volt 2” 
terminal (4) of sensor and negative terminal to 
battery.

3) Measure output voltage variation while accelerator 

pedal is no depressed and fully depressed as 
following specification.

If sensor voltage is out of specified value or does not 
vary linearly as the following graph, replace accelerator 
pedal position assembly.

Accelerator pedal position (APP) sensor output 
voltage
Accelerator pedal position (APP) sensor (main) 
output voltage [A]: 0.82 – 3.50 V, varying according 
to depressed extent of accelerator pedal
Accelerator pedal position (APP) sensor (Sub) 
output voltage [B]: 0.44 – 1.74 V, varying according 
to depressed extent of accelerator pedal

Engine Coolant Temperature (ECT) Sensor 
Removal and Installation

S5JB0B1306011

Removal

1) Disconnect negative cable at battery.
2) Drain cooling system referring to “Cooling System 

Description in Section 1F”.

3) Disconnect ECT sensor connector (1).

4) Remove ECT sensor (1) from thermostat assembly 

by removing clip (2).

Installation
Reverse removal procedure for installation noting the 
following.
• Check ECT sensor O-ring for damage.

If malfunction is found, replace ECT sensor.

• Refill cooling system referring to “Cooling System 

Refilling in Section 1F”.

• Check cooling system leakage referring to “Engine 

Cooling System Inspection and Cleaning in Section 
1F”.

[C]: Sensor output voltage
[D]: Idle position of accelerator pedal 

[E]: Fully depressed position of accelerator pedal

[F]: Pedal stroke

1

2

3

4

I5JB0A130020-02

[C]

[B]

[D]

[F]

[E]

[A]

1.74 - 2.17 V

0.65 - 0.82 V

3.50 - 4.27 V

0.30 - 0.44 V

I5JB0A130021-05

1

I5JB0B130003-01

1

2

I5JB0B130004-01

 

 

 

 

 

 

 

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