Suzuki Grand Vitara JB627. Manual - part 136

 

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Suzuki Grand Vitara JB627. Manual - part 136

 

 

2D-6 Wheels and Tires: 

Repair Instructions

General Balance Procedures

S6JB0B2406001

Deposits of mud, etc. must be cleaned from inside of rim.

WARNING

!

 

Stones should be removed from the tread in 
order to avoid operator injury during spin 
balancing and to obtain good balance.

 

Each tire should be inspected for any damage, then 
balanced according to equipment manufacturer’s 
recommendation.

Off-Vehicle Balancing
Most electronic off-vehicle balancers are more accurate 
than the on-vehicle spin balancers. They are easy to use 
and give a dynamic (two plane) balance. Although they 
do not correct for drum or disc unbalance as does on-
vehicle spin balancing, this is overcome by their 
accuracy, usually to within 1/8 ounce.

On-Vehicle Balancing
On-vehicle balancing methods vary with equipment and 
tool manufacturers. Be sure to follow each 
manufacturer’s instructions during balancing operation.

WARNING

!

 

Wheel spin should be limited to 35 mph (55 
km/h) as indicated on speedometer.
This limit is necessary because speedometer 
only indicates one-half of actual wheel speed 
when one drive wheel is spinning and the 
other drive wheel is stopped.
Unless care is taken in limiting drive wheel 
spin, spinning wheel can reach excessive 
speeds. This can result in possible tire 
disintegration or differential failure, which 
could cause serious personal injury or 
extensive vehicle damage.

 

CAUTION

!

 

For vehicle equipped with ABS, using on-
vehicle balancing method with ignition 
switch ON may set malfunction diagnostic 
trouble code (DTC) of ABS even when system 
is in good condition.
Never turn ignition switch ON while spinning 
wheel.

 

Tire Rotation

S6JB0B2406002

To equalize wear, rotate tires according to figure. Radial 
tires should be rotated periodically. Set tire pressure.

NOTE
Due to their design, radial tires tend to wear 
faster in the shoulder area, particularly in 
front positions. This makes regular rotation 
especially necessary.

 

[A]: 5-tire rotation

NOTE
Applicable to vehicles equipped with 5 
tires including spare tire all of which are 
identical in size

 

[B]: 4-tire rotation

LH: Left-hand drive

RH: Right-hand drive

I3RH0A240001-01

Wheels and Tires:  2D-7

Wheel Removal and Installation

S6JB0B2406003

Removal

1) Loosen wheel nuts by approximately 180 

° (half a 

rotation).

2) Hoist vehicle.
3) Remove wheel.

CAUTION

!

 

Never use heat to loosen tight wheel because 
application of heat to wheel can shorten life 
of wheel and damage wheel bearings.

 

Installation
For installation, reverse removal procedure, noting the 
following.
• Wheel nuts must be tightened in sequence and to 

proper torque to avoid bending wheel or brake drum 
or brake disc as shown in the figure.

NOTE
Before installing wheels, remove any build-
up of corrosion on wheel mounting surface 
and brake disc mounting surface by scraping 
and wire brushing. Installing wheels without 
good metal-to-metal contact at mounting 
surfaces can cause wheel nuts to loosen, 
which can later allow a wheel to come off 
while vehicle is moving.

 

Tightening torque
Wheel nut (a):  100 N·m (10.0 kgf-m, 72.5 lb-ft)

Tire Mounting and Dismounting

S6JB0B2406004

Use a tire changing machine to mount or dismount tires. 
Follow equipment manufacturer’s instructions. Do not 
use hand tools or tire irons alone to change tires as they 
may damage tire beads or wheel rim.
Rim bead seats should be cleaned with a wire brush or 
coarse steel wool to remove lubricants, old rubber and 
light rust. Before mounting or dismounting a tire, bead 
area should be well lubricated with approved tire 
lubricant.
After mounting, inflate to specified pressure shown on 
tire placard so that beads are completely seated.

WARNING

!

 

Do not stand over tire when inflating. Bead 
may break when bead snaps over rim’s safety 
hump and cause serious personal injury.
Do not exceed 380 kPa (55.0 psi) pressure 
when inflating. If 380 kPa (55.0 psi) pressure 
will not seat beads, deflate, re-lubricate and 
reinflate.
Over inflation may cause bead to break and 
cause serious personal injury.

 

Install valve core and inflate to proper pressure.

Tire Repair

S6JB0B2406005

There are many different materials and techniques on 
the market to repair tires. As not all of these work on all 
types of tires, tire manufacturers have published detailed 
instructions on how and when to repair tires. These 
instructions can be obtained from each tire 
manufacturer.

IYSQ01240007-01

IYSQ01240008-01

2D-8 Wheels and Tires: 

Specifications

Wheels and Tires Specifications

S6JB0B2407001

Tire size (Standard)
: 225/70R16 102S or 225/65R17 101S

Wheel size (Standard)
: 16 x 6 1/2 J (for 225/70R16) or 17 x 6 1/2 J (for 225/65R17)

Tightening torque
Wheel nut:  100 N·m (10.0 kgf-m, 72.5 lb-ft)

NOTE

• Tire inflation pressure should be checked when tires are cool.
• Specified tire size tire inflation pressure should be found on tire placard or in owner’s manual which 

came with the vehicle.

 

Tightening Torque Specifications

S6JB0B2407002

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Fastening part

Tightening torque

Note

N

m

kgf-m

lb-ft

Wheel nut

100

10.0 

72.5

)

 / )

Table of Contents 3- i

3

Section 3

CONTENTS

Driveline / Axle

Precautions .................................................3-1

Precautions............................................................. 3-1

Precautions for Driveline / Axle ............................. 3-1

Drive Shaft / Axle ..................................... 3A-1

Front .........................................................................3A-1

General Description .............................................3A-1

Front Drive Shaft Construction............................ 3A-1

Diagnostic Information and Procedures............3A-1

Front Drive Shaft Symptom Diagnosis................ 3A-1

Repair Instructions ..............................................3A-2

Front Drive Shaft Boot and Joint Check.............. 3A-2
Front Drive Shaft Components ........................... 3A-2
Front Drive Shaft Assembly Removal and 

Installation......................................................... 3A-3

Front Drive Shaft Disassembly and Assembly .... 3A-3

Specifications.......................................................3A-6

Tightening Torque Specifications........................ 3A-6

Special Tools and Equipment .............................3A-6

Recommended Service Material......................... 3A-6
Special Tool ........................................................ 3A-6

Rear ..........................................................................3A-7

General Description .............................................3A-7

Rear Drive Shaft Construction ............................ 3A-7

Repair Instructions ..............................................3A-7

Rear Drive Shaft Components ............................ 3A-7
Rear Drive Shaft Assembly Removal and 

Installation......................................................... 3A-8

Rear Drive Shaft Disassembly and Assembly..... 3A-8

Specifications.......................................................3A-9

Tightening Torque Specifications........................ 3A-9

Special Tools and Equipment .............................3A-9

Recommended Service Material......................... 3A-9
Special Tool ........................................................ 3A-9

Differential................................................ 3B-1

Front .........................................................................3B-1

General Description .............................................3B-1

Front Differential Construction ............................ 3B-1

Diagnostic Information and Procedures............3B-1

Front Differential Symptom Diagnosis................. 3B-1

Repair Instructions ..............................................3B-2

Front Differential Oil Change .............................. 3B-2

Front Differential Unit Components.....................3B-3
Front Differential Dismounting and 

Remounting.......................................................3B-3

Front Differential Components ............................3B-4
Front Differential Assembly Disassembly and 

Reassembly ......................................................3B-5

Front Differential Inspection ..............................3B-18

Specifications.....................................................3B-18

Tightening Torque Specifications......................3B-18

Special Tools and Equipment ...........................3B-18

Recommended Service Material .......................3B-18
Special Tool ......................................................3B-19

Rear ........................................................................3B-21

General Description ...........................................3B-21

Rear Differential Construction ...........................3B-21

Diagnostic Information and Procedures..........3B-21

Rear Differential Symptom Diagnosis ...............3B-21

Repair Instructions ............................................3B-21

Rear Differential Oil Change .............................3B-21
Rear Differential Unit Components ...................3B-21
Rear Differential Dismounting and 

Remounting.....................................................3B-22

Rear Differential Components...........................3B-22
Rear Differential Assembly Disassembly and 

Reassembly ....................................................3B-23

Rear Differential Inspection...............................3B-35

Specifications.....................................................3B-36

Tightening Torque Specifications......................3B-36

Special Tools and Equipment ...........................3B-36

Recommended Service Material .......................3B-36
Special Tool ......................................................3B-36

Transfer .................................................... 3C-1

Precautions...........................................................3C-1

Transfer Warning ................................................3C-1
Precautions in Diagnosing Trouble .....................3C-1

General Description .............................................3C-1

Transfer Description............................................3C-1
4WD Control System Description........................3C-2
Function of 4WD Control System Component ....3C-4
4WD Control System Operation..........................3C-4
Input / Output Signal Table of 4WD Control 

Module ..............................................................3C-9

On-Board Diagnostic System Description.........3C-10

 

 

 

 

 

 

 

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