Suzuki Grand Vitara JB627. Manual - part 26

 

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Suzuki Grand Vitara JB627. Manual - part 26

 

 

1A-53 Engine General Information and Diagnosis: 

Improper engine idling or 
engine fails to idle

Faulty spark plug

Refer to “Spark Plug Inspection in Section 1H”.

Faulty ignition coil with ignitor

Refer to “Ignition Coil Assembly (Igniter and 
Ignition Coil) Inspection in Section 1H”.

Fuel pressure out of specification

Refer to “Fuel Pressure Check”.

Engine overheating

Refer to condition of “Overheating”.

Faulty Idle air flow malfunction

Refer to “Idle Speed and IAC Throttle Valve 
Opening Inspection”.

Faulty evaporative emission control 
system

Refer to “EVAP Canister Purge Valve and Its 
Circuit Inspection in Section 1B”.

Faulty EGR system (if equipped)

Refer to “EGR System Inspection (If Equipped) 
in Section 1B”.

Faulty injector

Refer to “Fuel Injector Inspection in Section 
1G”.

Faulty ECT sensor or MAF sensor

Refer to or “Engine Coolant Temperature 
(ECT) Sensor Inspection in Section 1C” 
or 
“Mass Air Flow (MAF) and Intake Air 
Temperature (IAT) Sensor On-Vehicle 
Inspection in Section 1C”.

Faulty ECM

Refer to “Inspection of ECM and Its Circuits”.

Low compression

Refer to “Compression Check in Section 1D”.

Malfunctioning PCV valve

Refer to “PCV Valve Inspection in Section 1B”.

Leaky intake manifold, throttle body or 
cylinder head gasket

Check air intake system.

Faulty electric throttle body assembly

Refer to “Electric Throttle Body Assembly On-
Vehicle Inspection in Section 1C”.

Faulty accelerator pedal position (APP) 
sensor assembly

Refer to “Accelerator Pedal Position (APP) 
Sensor Assembly Inspection in Section 1C”.

Loose connection or disconnection of 
vacuum hoses

Check connection or disconnection of vacuum 
hoses

Faulty electric load parts (headlight, 
blower motor and/or rear defogger)

Refer to “Electric Load Signal Circuit Check”.

Engine hesitates
(Momentary lack of 
response as the 
accelerator is depressed. 
Can occur at all vehicle 
speeds. Usually most 
severe when first trying to 
make the vehicle move, as 
from a stop sign.)

Spark plug faulty or plug gap as out of 
adjustment

Refer to “Spark Plug Inspection in Section 1H”.

Fuel pressure out of specification
– Dirty fuel filter
– Dirty or clogged fuel hose or pipe
– Faulty fuel pressure regulator
– Faulty fuel pump

Refer to “Fuel Pressure Check”.

Engine overheating

Refer to condition of “Overheating”.

Faulty EGR system (if equipped)

Refer to “EGR System Inspection (If Equipped) 
in Section 1B”.

Faulty injector

Refer to “Fuel Injector Inspection in Section 
1G”.

Faulty ECT sensor or MAF sensor

Refer to “Engine Coolant Temperature (ECT) 
Sensor Inspection in Section 1C” or
 “Mass Air 
Flow (MAF) and Intake Air Temperature (IAT) 
Sensor On-Vehicle Inspection in Section 1C”.

Faulty ECM

Refer to “Inspection of ECM and Its Circuits”.

Low compression

Refer to “Compression Check in Section 1D”.

Faulty electric throttle body assembly

Refer to “Electric Throttle Body Assembly On-
Vehicle Inspection in Section 1C”.

Faulty accelerator pedal position (APP) 
sensor assembly

Refer to “Accelerator Pedal Position (APP) 
Sensor Assembly Inspection in Section 1C”.

Condition

Possible cause

Correction / Reference Item

Engine General Information and Diagnosis:  1A-54

Surges
(Engine power variation 
under steady throttle or 
cruise. Feels like the 
vehicle speeds up and 
down with no change in 
the accelerator pedal.)

Defective spark plug (excess carbon 
deposits, improper gap, and burned 
electrodes, etc.)

Refer to “Spark Plug Inspection in Section 1H”.

Variable fuel pressure
– Dirty fuel filter
– Dirty or clogged fuel hose or pipe
– Faulty fuel pressure regulator
– Faulty fuel pump

Refer to“Fuel Pressure Check”.

Faulty EGR system (if equipped)

Refer to “EGR System Inspection (If Equipped) 
in Section 1B”.

Faulty MAF sensor

Refer to “Mass Air Flow (MAF) and Intake Air 
Temperature (IAT) Sensor On-Vehicle 
Inspection in Section 1C”.

Faulty injector

Refer to “Fuel Injector Inspection in Section 
1G”.

Faulty ECM

Refer to “Inspection of ECM and Its Circuits”.

Faulty electric throttle body assembly

Refer to “Electric Throttle Body Assembly On-
Vehicle Inspection in Section 1C”
.

Faulty accelerator pedal position (APP) 
sensor assembly

Refer to “Accelerator Pedal Position (APP) 
Sensor Assembly Inspection in Section 1C”.

Excessive detonation
(The engine makes sharp 
metallic knocks that 
change with throttle 
opening. Sounds like pop 
corn popping.)

Engine overheating

Refer to condition of “Overheating”.

Faulty spark plug

Refer to “Spark Plug Inspection in Section 1H”.

Improper ignition timing

Refer to “Ignition Timing Inspection in Section 
1H”.

Clogged fuel filter and fuel lines

Refer to “Fuel Pressure Check”.

Faulty EGR system (if equipped)

Refer to “EGR System Inspection (If Equipped) 
in Section 1B”.

Faulty knock sensor, ECT sensor or 
MAF sensor

Refer to “DTC P0327 / P0328: Knock Sensor 
Circuit Low / High”, “Engine 
Coolant 
Temperature (ECT) Sensor Inspection in 
Section 1C” or
 “Mass Air Flow (MAF) and 
Intake Air Temperature (IAT) Sensor On-
Vehicle Inspection in Section 1C”
.

Faulty injector

Refer to “Fuel Injector Inspection in Section 
1G”.

Faulty ECM

Refer to “Inspection of ECM and Its Circuits”.

Excessive combustion chamber 
deposits

Refer to “Cylinder Head Inspection in Section 
1D” 
and “Cylinders, Pistons and Piston Rings 
Inspection in Section 1D”.

Fuel pressure out of specification
– Dirty fuel filter
– Dirty or clogged fuel hose or pipe
– Faulty fuel pressure regulator
– Faulty fuel pump

Refer to “Fuel Pressure Check”.

Air drawn in through intake manifold or 
throttle body gasket

Check air intake system.

Condition

Possible cause

Correction / Reference Item

1A-55 Engine General Information and Diagnosis: 

Overheating

Inoperative thermostat

Refer to “Thermostat Inspection in Section 1F”.

Poor water pump performance

Refer to “Water Pump Inspection in Section 
1F”.

Clogged or leaky radiator

Refer to “Radiator On-Vehicle Inspection and 
Cleaning in Section 1F”.

Improper engine oil grade

Refer to “Engine Oil and Filter Change in 
Section 0B”
.

Clogged oil filter or oil strainer

Refer to “Engine Oil and Filter Change in 
Section 0B”
 or “Oil Pan and Oil Pump Strainer 
Cleaning in Section 1E”.

Poor oil pump performance

Refer to “Oil Pump Inspection in Section 1E”.

Dragging brakes

Refer to condition: “Dragging brakes” in 
“Brakes Symptom Diagnosis in Section 4A”.

Slipping clutch

Refer to condition: “Slipping clutch” in “Clutch 
(Hydraulic Type) Symptom Diagnosis in 
Section 5C”.

Blown cylinder head gasket

Refer to “Cylinder Head Inspection in Section 
1D”.

Faulty radiator cooling fan control 
system

Refer to “DTC P0480 / P0481 / P0482: Fan 1 / 
Fan 2 / Fan 3 Control Circuit”.

Air mixed in cooling system

Release air from cooling system.

Poor gasoline mileage

Faulty spark plug (improper gap, heavy 
deposits, and burned electrodes, etc.)

Refer to “Spark Plug Inspection in Section 1H”.

Fuel pressure out of specification

Refer to “Fuel Pressure Check”.

Faulty ECT sensor or MAF sensor

Refer to “Engine Coolant Temperature (ECT) 
Sensor Inspection in Section 1C” or
 “Mass Air 
Flow (MAF) and Intake Air Temperature (IAT) 
Sensor On-Vehicle Inspection in Section 1C”.

Faulty EGR system (if equipped)

Refer to “EGR System Inspection (If Equipped) 
in Section 1B”.

Faulty injector

Refer to “Fuel Injector Inspection in Section 
1G”.

Faulty ECM

Refer to “Inspection of ECM and Its Circuits”.

Low compression

Refer to “Compression Check in Section 1D”.

Poor valve seating

Refer to “Valves and Valve Guides Inspection 
in Section 1D”.

Dragging brakes

Refer to condition: “Dragging brakes” in 
“Brakes Symptom Diagnosis in Section 4A”.

Slipping clutch

Refer to condition: “Slipping clutch” in “Clutch 
(Hydraulic Type) Symptom Diagnosis in 
Section 5C”.

Thermostat out of order

Refer to “Thermostat Inspection in Section 1F”.

Improper tire pressure

Adjust tire pressure.

High idle speed

Refer to “Improper engine idling or engine fails 
to idle” under “Engine Symptom Diagnosis”.

Faulty electric throttle body assembly

Refer to “Electric Throttle Body Assembly On-
Vehicle Inspection in Section 1C”.

Faulty accelerator pedal position (APP) 
sensor assembly

Refer to “Accelerator Pedal Position (APP) 
Sensor Assembly Inspection in Section 1C”.

Condition

Possible cause

Correction / Reference Item

Engine General Information and Diagnosis:  1A-56

Excessive engine oil 
consumption

Sticky piston ring

Refer to “Cylinders, Pistons and Piston Rings 
Inspection in Section 1D”.

Worn piston and cylinder

Refer to “Cylinders, Pistons and Piston Rings 
Inspection in Section 1D”.

Worn piston ring groove and ring

Refer to “Cylinders, Pistons and Piston Rings 
Inspection in Section 1D”.

Improper location of piston ring gap

Refer to “Pistons, Piston Rings, Connecting 
Rods and Cylinders Disassembly and 
Reassembly in Section 1D”.

Worn or damaged valve stem seal

Replace.

Worn valve stem

Refer to “Valves and Valve Guides Inspection 
in Section 1D”.

Low oil pressure

Improper oil viscosity

Refer to “Engine Oil and Filter Change in 
Section 0B”
.

Malfunctioning oil pressure switch

Refer to “Oil Pressure Switch Inspection in 
Section 9C”
.

Clogged oil strainer

Refer to “Oil Pan and Oil Pump Strainer 
Cleaning in Section 1E”.

Functional deterioration of oil pump

Refer to “Oil Pump Inspection in Section 1E”.

Worn oil pump relief valve

Refer to “Oil Pump Inspection in Section 1E”.

Excessive clearance in various sliding 
parts

Engine noise

NOTE
Before checking the 
mechanical noise, make 
sure that:
• Ignition timing.
• Specified spark plug is 

used.

• Specified fuel is used.

 

Improper valve lash

Refer to “Valve Lash (Clearance) Inspection in 
Section 1D”
.

Worn valve stem and guide

Refer to “Valves and Valve Guides Inspection 
in Section 1D”.

Weak or broken valve spring

Refer to “Valve Springs Inspection in Section 
1D”.

Warped or bent valve

Refer to “Valves and Valve Guides Inspection 
in Section 1D”.

Loose camshaft housing bolts

Refer to “Camshafts, Tappets and Shims 
Removal and Installation in Section 1D”.

Worn piston, ring and cylinder bore

Refer to “Cylinders, Pistons and Piston Rings 
Inspection in Section 1D”.

Worn crank pin bearing

Refer to “Crank Pins and Connecting Rod 
Bearings Inspection in Section 1D”.

Worn crank pin or connecting rod 
bearings

Refer to “Crank Pins and Connecting Rod 
Bearings Inspection in Section 1D”.

Loose connecting rod nuts

Refer to “Pistons, Piston Rings, Connecting 
Rods and Cylinders Removal and Installation 
in Section 1D”.

Low oil pressure

Refer to condition “Low oil pressure” previously 
described.

Worn crankshaft journal bearing

Refer to “Main Bearings Inspection in Section 
1D”.

Worn crankshaft journal

Refer to “Crankshaft Inspection in Section 1D”.

Loose lower crankcase (bearing cap) 
bolts

Refer to “Main Bearings, Crankshaft and 
Cylinder Block Removal and Installation in 
Section 1D”
.

Excessive crankshaft thrust play

Refer to “Crankshaft Inspection in Section 1D”.

Condition

Possible cause

Correction / Reference Item

 

 

 

 

 

 

 

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