Suzuki Grand Vitara JB416 / JB420. Manual - part 250

5A-134 Automatic Transmission/Transaxle: 

43) Connect solenoid coupler to each solenoid.
44) Install oil strainer (1) to valve body assembly.

Tightening torque
Oil strainer bolt (a):  5.5 N·m (0.55 kgf-m, 4.0 lb-
ft)

45) Install transmission oil pan (1) with new oil pan 

gasket.

NOTE
Align cutout in oil pan gasket with that in 
transmission case.

 

Tightening torque
Transmission oil pan bolt:  4.5 N·m (0.45 kgf-m, 
3.5 lb-ft)

46) With wood rough key attached to output shaft, install 

sensor rotor (2) by aligning its key groove with wood 
rough key and install C-ring.

47) Install adapter case (1) with new adapter gasket to 

transmission case and tighten adapter case bolts to 
specified torque.

Tightening torque
Adapter case bolt (a):  31 N·m (3.1 kgf-m, 30.0 lb-
ft)

48) Apply A/T fluid to new O-rings and install them to 

input shaft speed sensor (1) and output shaft speed 
sensor (2), and then install input shaft speed sensor 
(1) and output shaft speed sensor (2).

49) After turning manual shift shaft fully rearward, turn it 

back by 2 notches and set it to “N” range. Then 
install shift switch, lock washer and nut and tighten 
nut. After tightening it, bend claws of lock washer.

Tightening torque
Manual shift shaft nut (a):  12.5 N·m (1.25 kgf-m, 
9.0 lb-ft)

50) With neutral reference line (1) and cut groove (2) in 

switch aligned, tighten lock bolt.

Tightening torque
Transmission range sensor bolt (b):  5.3 N·m (
0.53 kgf-m, 4.0 lb-ft)

1. C-ring

1

(a)

I5JB0A510144-01

IYSQ01510094-01

1

2

I5JB0A510072-01

1

(a)

(a)

I5JB0A510145-01

1

2

I5JB0A510163-01

(b)

1

2

(a)

I5JB0A510147-01

Automatic Transmission/Transaxle:  5A-135

51) Confirm that torque converter is fully fitted in 

transmission. Confirmation can be done by 
measuring dimension between end surface of 
housing case (2) and drive plate installation seat.

Standard dimension between end surface of 
case housing and drive plate installation seat “a”
17.4 mm (0.69 in.)

52) Check that torque converter turns smoothly and 

apply grease to center piece (1) of torque converter.

Specifications

Bearing and Race Installation Diagram

S5JB0A5107001

IYSQ01510279-01

1

2

3

4

8

9

17

18

19

20

5

6

7

10 11

12

13

14

15

16

I5JB0A510013-01

5A-136 Automatic Transmission/Transaxle: 

Bearing and Race Dimension

Tightening Torque Specifications

S5JB0A5107002

NOTE
The specified tightening torque is also described in the following.
“Manual Selector Assembly Components”
“Select Cable Component”
“Oil Cooler Hose and Pipe Components”
“Automatic Transmission Unit Components”
“Oil Pump Components”
“Valve Body Assembly Components”

 

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

No.

Bearing and race

Inside diameter

Outside diameter

1

Bearing assy, O/D FR

24.32 mm (0.957 in.)

43.20 mm (1.701 in.)

2

Race, thrust O/D FR

24.32 mm (0.957 in.)

39.20 mm (1.543 in.)

3

Bearing, assy, thrust O/D case

24.85 mm (0.978 in.)

37.59 mm (1.480 in.)

4

Race, thrust bearing planetary O/D case

25.03 mm (0.985 in.)

37.35 mm (1.470 in.)

5

Race, thrust planetary No.1

30.00 mm (1.181 in.)

48.54 mm (1.911 in.)

6

Bearing, thrust planetary

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

7

Race, thrust bearing planetary No.2

27.58 mm (1.086 in.)

44.70 mm (1.760 in.)

8

Race, thrust bearing No.1

24.05 mm (0.947 in.)

37.59 mm (1.480 in.)

9

Bearing, thrust forward clutch

23.41 mm (0.922 in.)

37.47 mm (1.475 in.)

10 Race, thrust bearing No.1

24.05 mm (0.947 in.)

37.59 mm (1.480 in.)

11 Bearing, thrust forward clutch

23.41 mm (0.922 in.)

37.47 mm (1.475 in.)

12 Race, thrust bearing No.2

23.29 mm (0.917 in.)

37.59 mm (1.480 in.)

13 Race, thrust bearing FR sun gear

30.00 mm (1.181 in.)

47.90 mm (1.886 in.)

14 Bearing, thrust FR sun gear

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

15 Race, thrust bearing FR sun gear

27.58 mm (1.086 in.)

44.70 mm (1.760 in.)

16 Race, thrust bearing

21.41 mm (0.843 in.)

47.50 mm (1.870 in.)

17 Race, thrust bearing RR planetary ring

30.00 mm (1.181 in.)

48.54 mm (1.911 in.)

18 Bearing, thrust RR planetary ring

28.37 mm (1.117 in.)

46.36 mm (1.825 in.)

19 Bearing, thrust output shaft

38.10 mm (1.500 in.)

55.55 mm (2.187 in.)

20 Race, thrust bearing output shaft

39.12 mm (1.540 in.)

57.53 mm (2.264 in.)

Fastening part

Tightening torque

Note

N

⋅m

kgf-m

lb-ft

Fluid pressure check hole bolt

8

0.8 

6.0

)

A/T fluid drain plug

20

2.0 

14.5

)

Manual selector assembly mounting bolt

18

1.8 

13.0

)

Manual select cable nut

13

1.3 

9.5

)

Manual shift shaft nut

12.5

1.25 

9.0

)

 / )

Transmission range sensor bolt

5.3

0.53 

4.0

)

 / )

Manual select lever nut

12.5

1.25 

9.0

)

Input shaft speed sensor bolt

7

0.7 

5.0

)

Output shaft speed sensor bolt

7

0.7 

5.0

)

Oil pump bolt

7.5

0.75 

5.5

)

Center support bolt

26

2.6 

19.0

)

Torque converter housing bolt

35

3.5 

25.5

)

Torque converter housing bolt

58

5.8 

42.0

)

Oil pump bolt

22

2.2 

16.0

)

Parking pawl bracket bolt

7.4

0.74 

5.5

)

Valve body bolt

10

1.0 

7.5

)

Transmission wire connector bolt

16

1.6 

11.5

)

Oil strainer bolt

5.5

0.55 

4.0

)

Transmission oil pan bolt

4.5

0.45 

3.5

)

Adapter case bolt

31

3.1 

30.0

)

Automatic Transmission/Transaxle:  5A-137

Special Tools and Equipment

Recommended Service Material

S5JB0A5108001

NOTE
Required service material is also described in the following.
“Oil Pump Components”
“Overdrive (Planetary Gear Side) Components”
“Overdrive (Case Side) Components”
“Forward Clutch Components”
“Direct Clutch Components”
“Center Support Components”
“Planetary Gears and Output Shaft Components”

 

Special Tool

S5JB0A5108002

09913–50121

09913–65135

Oil seal remover

Bearing puller

)

)

09913–85210

09918–48211

Bearing installer

Oil pump remover

)

)

09918–48220

09920–20310

Oil pump remover 
attachment (M8)

Clutch spring hook

)

)

09920–76010

09922–89810

Snap ring opener

Shifter lock pin remover (3.5 
mm)

)

)

09923–46020

09925–37811–001

Joint pipe

Oil pressure gauge

)

)