Suzuki Grand Vitara JB416 / JB420. Manual - part 215

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 215

 

 

4E-37 ABS: 

Front Wheel Speed Sensor Inspection

S5JB0A4506007

Check sensor for damage.
If any malcondition is found, replace.

Rear Wheel Speed Sensor On-Vehicle 
Inspection

S5JB0A4506008

Refer to “Front Wheel Speed Sensor On-Vehicle 
Inspection”
 since rear wheel speed sensor is the same 
as front wheel speed sensor.

Rear Wheel Speed Sensor Removal and 
Installation

S5JB0A4506009

Removal

1) Disconnect negative cable from battery.
2) Disconnect rear wheel speed sensor coupler (1).
3) Hoist vehicle and remove wheel.
4) Remove harness clamp (4) and clamp bolts (2).
5) Remove rear wheel speed sensor (3) from knuckle.

CAUTION

!

 

• Do not pull wire harness when removing 

rear wheel speed sensor.

• Do not cause damage to surface of rear 

wheel speed sensor and do not allow dust, 
etc. to enter its installation hole.

 

Installation
Reverse removal procedure for installation noting the 
following.
• Check that no foreign material is attached to sensor 

(1) and mating encoder (2).

• Be sure to install wheel speed sensor (1) and its bolt 

at the correct (upper) position as shown in figure. 
Tighten sensor bolt and harness clamp bolts to 
specified torque.

Tightening torque
Rear wheel speed sensor bolt (a):  11 N·m (1.1 kgf-
m, 8.0 lb-ft)
Rear wheel speed sensor harness clamp bolt 
(b):  11 N·m (1.1 kgf-m, 8.0 lb-ft)

CAUTION

!

 

Do not pull or twist wire harness more than 
necessary when installing rear wheel speed 
sensor.

 

• Check that there is no clearance between sensor and 

brake back plate.

I5JB0A450031-01

3

1

2

4

I5JB0A450032-02

[A]: OK

[B]: NG

[A]

[B]

2

1

(a)

(b)

1

1

I5JB0A450033-01

ABS: 4E-38

Rear Wheel Speed Sensor Inspection

S5JB0A4506010

Refer to “Front Wheel Speed Sensor Inspection” since 
rear wheel speed sensor is the same as front wheel 
speed sensor.

Front Wheel Encoder On-Vehicle Inspection

S5JB0A4506011

Before inspect front wheel encoder, remove front drive 
shaft referring to “Front Drive Shaft Assembly Removal 
and Installation: Front in Section 3A”.
• Check encoder (1) for being crack, damaged or 

deformed.

• Turn wheel and check if encoder rotation is free from 

eccentricity and looseness.

• Check that no foreign material is attached.
If any faulty is found, repair or replace. Refer to “Front 
Wheel Hub Assembly Removal and Installation in 
Section 2B”.

Front Wheel Encoder Removal and Installation

S5JB0A4506012

CAUTION

!

 

Front wheel encoder is included in front 
wheel hub assembly. If front wheel encoder 
needs to replaced, replace it as a front wheel 
hub assembly.

 

For removal and installation of front wheel hub 
assembly, referring to “Front Wheel Hub Assembly 
Removal and Installation in Section 2B”.

Rear Wheel Encoder On-Vehicle Inspection

S5JB0A4506013

Before inspect rear wheel encoder, remove rear drive 
shaft referring to “Rear Drive Shaft Assembly Removal 
and Installation: Rear in Section 3A”.
• Check encoder (1) for being crack, damaged or 

deformed.

• Turn wheel and check if encoder rotation is free from 

eccentricity and looseness.

• Check that no foreign material is attached.

If any faulty is found, repair or replace. Refer to “Rear 
Wheel Hub Assembly Removal and Installation in 
Section 2C”.

Rear Wheel Encoder Removal and Installation

S5JB0A4506014

CAUTION

!

 

Rear wheel encoder is included in rear wheel 
hub assembly. If rear wheel encoder needs to 
replaced, replace it as a rear wheel hub 
assembly.

 

For removal and installation of front wheel hub 
assembly, referring to “Rear Wheel Hub Assembly 
Removal and Installation in Section 2C”.

1

I5JB0A450034-01

1

I5JB0A450035-01

4E-39 ABS: 

Specifications

Tightening Torque Specifications

S5JB0A4507001

NOTE
The specified tightening torque is also described in the following.
“ABS Hydraulic Unit / Control Module Assembly Components”

 

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Special Tool

S5JB0A4508001

Fastening part

Tightening torque

Note

N

m

kgf-m

lb-ft

Brake pipe flare nut

16

1.6 

11.5

)

ABS hydraulic unit / control module assembly 
bolt

9

0.9 

6.5

)

ABS hydraulic unit / control module assembly 
bracket bolt

25

2.5 18.0

)

ABS hydraulic unit / control module assembly 
bracket nut

25

2.5 18.0

)

Front wheel speed sensor bolt

11

1.1 

8.0

)

Front wheel speed sensor harness clamp bolt 

11

1.1 

8.0

)

Rear wheel speed sensor bolt

11

1.1 

8.0

)

Rear wheel speed sensor harness clamp bolt

11

1.1 

8.0

)

09950–78220

SUZUKI scan tool

Flare nut wrench (10 mm)

)

This kit includes following 
items. 1. Tech 2, 2. PCMCIA 
card, 3. DLC cable, 4. SAE 
16/19 adapter, 5. Cigarette 
cable, 6. DLC loop back 
adapter, 7. Battery power 
cable, 8. RS232 cable, 9. 
RS232 adapter, 10. RS232 
loop back connector, 11. 
Storage case, 12. Power 
supply ) / )

Table of Contents 5- i

5

Section 5

CONTENTS

Transmission / Transaxle

Precautions .................................................5-1

Precautions............................................................. 5-1

Precautions for Transmission / Transaxle............. 5-1

Automatic Transmission/Transaxle....... 5A-1

Precautions...........................................................5A-1

Precautions in Diagnosing Trouble ..................... 5A-1
General Service Procedure Information.............. 5A-1
Precautions for Disassembly and 

Reassembly ...................................................... 5A-1

General Description .............................................5A-3

Automatic Transmission Description................... 5A-3
Clutch / Brake Functions of Automatic 

Transmission..................................................... 5A-5

Table of A/T System Component Operation ....... 5A-6
Automatic Gear Shift Table................................. 5A-7
CAN Communication System Description........... 5A-9
Electronic Shift Control Input / Output Table.....5A-11
Brake Interlock System Description ..................5A-12
A/T Diagnosis General Description ...................5A-12
On-Board Diagnostic System Description.........5A-12

Schematic and Routing Diagram......................5A-14

Electronic Shift Control Input / Output 

Diagram ..........................................................5A-14

Electronic Shift Control System Wiring 

Diagram ..........................................................5A-15

Component Location .........................................5A-17

Electronic Shift Control System Components 

Location ..........................................................5A-17

Diagnostic Information and Procedures..........5A-18

A/T System Check ............................................5A-18
Malfunction Indicator Lamp (MIL) Check .......... 5A-20
Transmission Warning Light Operation Check 

(Vehicle is Equipped with Engine Diagnosis 
Connector) ......................................................5A-20

“POWER” Lamp Operation Check .................... 5A-20
DTC Table.........................................................5A-21
DTC Check .......................................................5A-22
DTC Clearance ................................................. 5A-23
Fail Safe Table.................................................. 5A-24
Scan Tool Data ................................................. 5A-26
Visual Inspection...............................................5A-29
A/T Basic Check ...............................................5A-29
Road Test .........................................................5A-30

Manual Road Test.............................................5A-31
Stall Test ...........................................................5A-32
Time Lag Test ...................................................5A-33
Line Pressure Test ............................................5A-34
Engine Brake Test.............................................5A-35
“P” Range Test..................................................5A-35
A/T Symptom Diagnosis....................................5A-36
No Gear Shift to 4th Gear .................................5A-43
No Lock-Up Occurs...........................................5A-44
Transmission Warning Light Circuit Check – 

Light Does Not Come “ON” at Ignition Switch 
ON (Vehicle is equipped with engine 
diagnosis connector) .......................................5A-45

Transmission Warning Light Circuit Check – 

Light Remains “ON” at Ignition Switch ON 
(Vehicle is equipped with engine diagnosis 
connector) .......................................................5A-45

“POWER” Light Circuit Check – Light Does 

Not Come “ON” at Ignition Switch ON.............5A-46

DTC P0705: Transmission Range Sensor 

Circuit Malfunction...........................................5A-46

DTC P0707: Transmission Range Sensor 

Circuit Low ......................................................5A-48

DTC P0712: Transmission Fluid Temperature 

Sensor “A” Circuit Low ....................................5A-50

DTC P0713: Transmission Fluid Temperature 

Sensor “A” Circuit High ...................................5A-51

DTC P0717: Input / Turbine Speed Sensor 

Circuit No Signal .............................................5A-52

DTC P0722: Output Speed Sensor Circuit No 

Signal ..............................................................5A-53

DTC P0741 / P0742: TCC Circuit 

Performance or Stuck OFF / TCC Circuit 
Stuck ON.........................................................5A-54

DTC P0751 / P0752: Shift Solenoid-A 

Performance or Stuck OFF / Shift Solenoid-
A Stuck ON .....................................................5A-55

DTC P0756 / P0757: Shift Solenoid-B 

Performance or Stuck OFF / Shift Solenoid-
B Stuck ON .....................................................5A-56

DTC P0962: Pressure Control Solenoid “A” 

Control Circuit Low..........................................5A-57

DTC P0963: Pressure Control Solenoid “A” 

Control Circuit High .........................................5A-58

 

 

 

 

 

 

 

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