Suzuki Grand Vitara JB416 / JB420. Manual - part 193

 

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Suzuki Grand Vitara JB416 / JB420. Manual - part 193

 

 

3C-86 Transfer: Non-Shift Type (Transfer without Shift Actuator)

19) Clean mating surface of both center case (1) and 

front case, apply sealant to center case as shown in 
figure by such amount that its section is 1.2 mm 
(0.047 in.) in diameter, mate front case (3) with 
center case and then tighten bolts (2) to specified 
torque.

“A”:  Sealant 99000–31260 (SUZUKI Bond 
No.1217G)

Tightening torque
Rear case bolt (a):  23 N·m (2.3 kgf-m, 17.0 lb-ft)

20) Install oil strainer (1) to rear case (2).

Tightening torque
Strainer bolt (a):  10 N·m (1.0 kgf-m, 7.5 lb-ft)

21) Install oil pump inner rotor (3), outer rotor (4) and 

drive pin (5) to rear case.

22) Clean mating surface of oil pump cover (1) and rear 

case (2), apply sealant to rear case as shown in 
figure by such amount that its section is 1.2 mm 
(0.047 in.) in diameter, mate oil pump cover with rear 
case and then tighten bolts (3) to specified torque.

“A”:  Sealant 99000–31260 (SUZUKI Bond 
No.1217G)

Tightening torque
Oil pump cover bolt (a):  23 N·m (2.3 kgf-m, 17.0 
lb-ft)

“A”

1

2, (a)

2, (a)

3

I5JB0A331102-02

2

5

1

(a)

4

3

I5JB0A331103-01

“A”

3, (a)

3, (a)

1

2

I5JB0A331104-01

Transfer: Non-Shift Type (Transfer without Shift Actuator) 3C-87

23) Clean mating surface of differential lock shift lever 

case (1) and center case (5), apply sealant to center 
case as shown in figure by such amount that its 
section is 1.2 mm (0.047 in.) in diameter, confirm the 
each fork of lever case is in groove of the sleeve, 
mate differential lock shift lever case with center 
case and then tighten differential lock shift lever case 
bolts (3) to which thread lock cement has been 
applied and differential lock shift lever case dowel 
bolts (4) to specified torque.

“A”:  Sealant 99000–31260 (SUZUKI Bond 
No.1217G)
“B”:  Thread lock cement 99000–32110 (Thread 
Lock Cement Super 1322)

Tightening torque
Differential lock shift lever case bolt (a):  23 N·m 
(2.3 kgf-m, 17.0 lb-ft)
Differential lock shift lever case dowel bolt (b):  
23 N·m (2.3 kgf-m, 17.0 lb-ft)

Input Gear Assembly Disassembly and 
Reassembly

S5JB0A3326008

Refer to “Input Gear Assembly Disassembly and 
Reassembly: Motor-Shift Type (Transfer with Shift 
Actuator)”.

Front Output Shaft Assembly Disassembly and 
Reassembly

S5JB0A3326009

Refer to “Front Output Shaft Assembly Disassembly and 
Reassembly: Motor-Shift Type (Transfer with Shift 
Actuator)”.

Rear Output Shaft Assembly Disassembly and 
Reassembly

S5JB0A3326010

Refer to “Rear Output Shaft Assembly Disassembly and 
Reassembly: Motor-Shift Type (Transfer with Shift 
Actuator)”.

“A”

2

1

3, “B”, (a)

3, “B”, (a)

4, (b)

I5JB0A331105-03

3C-88 Transfer: Non-Shift Type (Transfer without Shift Actuator)

Specifications

Tightening Torque Specifications

S5JB0A3327001

NOTE
The specified tightening torque is also described in the following.
“Transfer Assembly Components: Non-Shift Type (Transfer without Shift Actuator)”

 

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fastener Information in Section 0A”.

Special Tools and Equipment

Recommended Service Material

S5JB0A3328001

NOTE
Required service material is also described in the following.
“Transfer Assembly Components: Non-Shift Type (Transfer without Shift Actuator)”

 

Special Tool

S5JB0A3328002

Fastening part

Tightening torque

Note

N

m

kgf-m

lb-ft

Input gear plate bolt

23

2.3 

17.0

)

Rear case bolt

23

2.3 

17.0

)

 / )

Strainer bolt

10

1.0 

7.5

)

Oil pump cover bolt

23

2.3 

17.0

)

Differential lock shift lever case bolt

23

2.3 

17.0

)

Differential lock shift lever case dowel bolt

23

2.3 

17.0

)

Material

SUZUKI recommended product or Specification

Note

Grease

SUZUKI Super Grease A

P/No.: 99000–25010

)

 / ) / )

Sealant

SUZUKI Bond No.1217G

P/No.: 99000–31260

)

 / ) / ) / )

Thread lock cement

Thread Lock Cement Super 1322

P/No.: 99000–32110

)

09912–34510

09913–70123

Case separator

Bearing installing tool

)

)

 / )

09913–76010

09913–85210

Bearing installer

Bearing installer

)

 / ) / ) / )

)

Propeller Shaft:  3D-1

Driveline / Axle

Propeller Shaft

Precautions

Propeller Shaft Caution

S5JB0A3400001

CAUTION

!

 

• All propeller shaft fasteners are an important attaching part in that it could affect the performance of 

vital parts and systems, and/or could result in major repair expense. They must be replaced with one 
of the same part number or with an equivalent part if replacement becomes necessary. Do not use a 
replacement part of lesser quality or substitute design. Torque values must be used as specified 
during reassembly to assure proper retention of this part.

• Never attempt to heat, quench or straighten any propeller shaft part. Replace it with a new part, or 

damage to the part may result.

 

General Description

Propeller Shaft Construction

S5JB0A3401001

Most universal joints and ball joints require no maintenance. They are lubricated for life and can not be lubricated on 
the vehicle. If a universal joint becomes noisy or worn, it must be replaced.
The propeller shaft is a balanced unit. Handle it carefully so that balance can be maintained.

I5JB0A340001-02

[A]: Front propeller shaft 

4. Spider joint assembly

: Apply grease (99000-25030) to spider bearing race.

[B]: Rear propeller shaft

5. Circlip

1. Front propeller shaft flange bolt

: Apply thread lock 99000-32110 to bolt thread.

: 85  N

⋅m (8.5 kgf-m, 61.5 lb-ft)

2. Rear propeller shaft flange nut

: 30 N

⋅m (3.0 kgf-m, 22.0 lb-ft)

3. Support washer

: Do not reuse.

 

 

 

 

 

 

 

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