Opel Frontera UE. Manual - part 872

6A–37

ENGINE MECHANICAL (6VD1 3.2L)

3. Install timing belt cover.

Remove crankshaft pulley that was installed in step
1 item 5.
Tighten bolts to the specified torque.

Torque: 19 N·m (1.9 kg·m/14 lb ft)

020RW004

Legend

(1) Timing Belt Cover RH
(2) Timing Belt Cover LH
(3) Timing Belt Cover Lower

020RW003

Legend

(1) Timing Belt Cover
(2) Rubber Bushing
(3) Sealing Rubber
(4) Cylinder Body

4. Install crankshaft pulley using 5–8840–0133–0, hold

the crankshaft pulley and tighten center bolt to the
specified torque.

Torque : 167 N·m (17.0 kg·m/123 lb ft)

5. Install fan pulley bracket and tighten fixing bolts to the

specified torque.

Torque : 22 N·m (2.2 kg·m/16 lb ft)

6. Install power steering pump assembly and tighten to

the specified torque.

Torque : 
M8 bolt : 22 N·m (2.2 kg·m/16 lb ft)
M10 bolt : 46 N·m (4.7 kg·m/34 lb ft)

7. Install cooling fan assembly and tighten bolts/nuts to

the specified torque.

Torque : 22 N·m (2.2 kg·m/16 lb ft) for fan pulley
and fan bracket.

Torque : 10 N·m (1.0 kg·m/87 lb in) for fan and
clutch assembly.

8. Move drive belt tensioner to loose side using wrench,

then install drive belt to normal position.

850RW001

Legend

(1) Crankshaft Pulley
(2) Cooling Fan Pulley
(3) Auto Tensioner
(4) Generator
(5) Air Conditioner Compressor
(6) Power Steering Oil Pump
(7) Idle Pulley
(8) Drive Belt

9. Install radiator upper fan shroud.

10. Install air cleaner assembly.

6A–38

ENGINE MECHANICAL (6VD1 3.2L)

Camshaft

Removal

1. Disconnect battery ground cable.
2. Remove crankshaft pulley.

D

Refer to removal procedure for Crankshaft Pulley in
this manual.

3. Remove timing belt.

D

Refer to removal procedure for Timing Belt in this
manual.

4. Remove cylinder head cover LH.

D

Refer to removal procedure for Cylinder Head
Cover LH in this manual.

5. Remove cylinder head cover RH.

D

Refer to removal procedure for Cylinder Head
Cover RH in this manual.

6. Remove twenty fixing bolts from inlet and exhaust

camshaft bracket on one side bank, then camshaft
brackets.

014RW027

7. Remove camshaft assembly.
8. Remove fixing bolt for camshaft drive gear pulley.
9. Remove three fixing bolts from camshaft drive gear

retainer, then camshaft drive gear assembly.

014RW026

Legend

(1) Right Bank
(2) Left Bank
(3) Timing Mark on Retainer

Installation

1. Install camshaft drive gear assembly and tighten

three bolts to the specified torque.

Torque : 10 N·m (1.0 kg·m/87 lb in)

2. Tighten sub gear setting bolt.

a. Use the 5–8840–2443–0 gear spring lever to turn

sub gear to right direction until it aligns with the M5
bolt hole between camshaft driven gear and sub
gear.

b. Tighten the M5 bolt to a suitable torque to prevent

the sub gear from moving.

014RW041

6A–39

ENGINE MECHANICAL (6VD1 3.2L)

3. Align the timing mark on the retainer and dowel pin of

the camshaft drive gear.

4. Install camshaft assembly and camshaft brackets,

tighten twenty bolts on one side bank to the specified
torque.
a. Apply engine oil to camshaft journal and bearing

surface of camshaft bracket.

b. Align timing mark on intake camshaft (one dot for

right bank, two dot for left bank) and exhaust
camshaft (one dot for right bank, two dots for left
bank) to timing mark on camshaft drive gear (one
dot).

014R100016

Legend

(1) Alignment Mark on the Camshaft Gear
(2) Alignment Mark on the Camshaft Drive Gear

014R100025

Legend

(1) Discrimination Mark for Right Bank Intake

Camshaft Gear

(2) Alignment Mark for Right Bank (One Dot)
(3) Camshaft Timing Gear for Right Bank Intake

014R100026

Legend

(1) Alignment Mark for Left Bank (Two Dots)
(2) Discrimination Mark for Left Bank Intake

Camshaft Gear

(3) Camshaft Timing Gear for Left Bank Intake

6A–40

ENGINE MECHANICAL (6VD1 3.2L)

014R100027

Legend

(1) Discrimination Mark

LE : Left Bank Exhaust
RE : Right Bank Exhaust

(2) Alignment Mark

One Dot for Right Bank
Two Dots for Left Bank

(3) Camshaft Timing Gear for Exhaust

014R100023

Legend

(1) Timing Mark on the Camshaft Drive Gear for

Right Bank Exhaust Camshaft

(2) Timing Mark on the Camshaft Drive Gear for

Right Bank Intake Camshaft

(3) Dowel Pin

014R100024

Legend

(1) Timing Mark on the Camshaft Drive Gear for

Left Bank Intake Camshaft

(2) Timing Mark on the Camshaft Drive Gear for

Left Bank Exhaust Camshaft

(3) Dowel Pin

c. Tighten the twenty bolts in numerical order on one

bank as shown in the illustration.

Torque : 10 N·m (1.0 kg·m/87 lb in)

014RW031