Opel Frontera UE. Manual - part 673

 

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Opel Frontera UE. Manual - part 673

 

 

3E–12

WHEEL AND TIRE SYSTEM

Tire

Tire Replacement

When replacement is necessary, the original metric the 
size should be used.   Most metric tire sizes do not have 
exact corresponding alphanumeric tire sizes.   It is 
recommended that new tires be installed in pairs on the 
same axle.   If necessary to replace only one tire, it 
should be paired with tire having the most tread, to 
equalize braking traction.

CAUTION:  Do not mix different types of tires such 
as radial, bias and bias-belted tires except in 
emergencies,  because vehicle handling may be 
seriously affected and may result in loss of control.

Tire Dismounting

Remove valve cap on valve step and deflate the tire. 
Then use a tire changing machine to mount or dismount 
tires.
Follow the equipment manufacturer's instruction.  Do 
not use hand tools or tire lever alone to change tires as 
they may  damage the tire beads or wheel rim.

Tire Mounting

Rim bead seats should be cleaned with a wire brush or 
coarse steel wool to remove lubricants,  and light rust. 
Before mounting a tire, the bead area should be well 
lubricated with an approved tire lubricant.
After mounting, inflate the tire to 200kPa (2.0kg/cm

2

, 28 

psi) so that beads are completely seated.   Inflate the air 
to specified pressure and install valve cap to the stem.

WARNING:  NEVER STAND OVER TIRE WHEN 
INFLATING. BEAD MAY BREAK WHEN BEAD 
SNAPS OVER RIM'S SAFETY HUMP AND CAUSE 
SERIOUS PERSONAL INJURY.
NEVER EXCEED 240 KPA (2.4kg/cm

2

, 35 PSI) 

PRESSURE WHEN INFLATING. IF 240 KPA (2.4kg/
cm

2

, 35 PSI) PRESSURE WILL NOT SEAT BEADS, 

DEFLATE, RE-LUBRICATE AND RE-INFLATE.  OVER 
INFLATION MAY CAUSE THE BEAD TO BREAK AND 
CAUSE SERIOUS PErSONAL INJURY.

Tire Repair

There are many different materials on the market used 
to repair tires.
Manufacturers have published detailed instructions on 
how and when to repair tires.   These instructions can 
be obtained from the tire manufacturer if they are not 
included with the repair kit.

Wheel Inspection

Damaged wheels and wheels with excessive run-out 
must be replaced.
Wheel run out at rim (Base on hub Bore):

480RS012

General Balance Procedure

Deposits of mud, etc. must be cleaned from the inside of 
the rim.
The tire should be inspected for the following: match 
mount paint marks, bent rims, bulges, irregular tire 
wear, proper wheel size and inflation pressure.   Then 
balance according to the equipment manufacturer's 
recommendations.
There are two types of wheel and tire balance.
Static balance is the equal distribution of weight around 
the wheel.
Assemblies that are statically unbalanced cause a 
bouncing action called tramp. This condition will 
eventually cause uneven tire wear.

Steel

Aluminum 

1– Vertical play:

Less than

1.5mm (0.059in)

1– Vertical play:

Less than

0.7mm (0.028in)

2– Horizontal play:

Less than

1.5mm (0.059in)

2– Horizontal play:

Less than

0.7mm (0.028in)

WHEEL AND TIRE SYSTEM

3E–13

480RS013

Legend

EndOFCallout

Dynamic balance is the equal distribution of weight on 
each side of the wheel center-line so that when the tire 
spins there is no tendency for the assembly to move 
from side to side.   Assemblies that are dynamically 
unbalanced may cause shimmy.

480RS014

Legend

EndOFCallout

WARNING:  STONES SHOULD BE REMOVED FROM 
THE TREAD TO AVOID OPERATOR INJURY DURING 
SPIN BALANCING AND TO OBTAIN A GOOD 
BALANCE.

Balancing Wheel and Tire

On-vehicle Balancing

On-Vehicle balancing methods vary with equipment and 
tool manufacturers.   Be sure to follow each 
manufacturer's instructions during balancing operation.

Off-vehicle Balancing

Most electronic off-vehicle balancers are more accurate 
than the on-vehicle spin balancers.   They are easy to 
use and give a dynamic balance.  Although they do not 
correct for drum or disc unbalance (as on- vehicle spin 
balancing does),  they are very accurate.

480RS015

(1) Heavy Spot Wheel Shimmy
(2) Add Balance Weights Here

(1) Heavy Spot Wheel Hop
(2) Add Balance Weights Here

3E–14

WHEEL AND TIRE SYSTEM

Main Data and Specifications

General Specifications

Torque Specifications

E03RX008

Wheels

Size

15 x 6.5JJ

Offset

38.0mm (1.50 in)

P.C.D., wheel studs

139.7mm (5.50in)

Standard tire

Size

P235/75R15

Pressure(Front)

200kPa (2.0kg/cm

2

,26psi)

Pressure(Rear)

200kPa (2.0kg/cm

2

,26psi)

DIFFERENTIAL (FRONT)

4A1–1

DRIVELINE/AXLE

CONTENTS

Differential (Front) ......................................... 4A1 - 1
Differential (Rear).......................................... 4A2 - 1
Driveline Control System............................... 4B - 1
Drive Shaft System ....................................... 4C - 1
Transfer Case ............................................... 4D - 1

DIFFERENTIAL (FRONT)

CONTENTS

Service Precaution......................................... 4A1 - 1

Front Drive Axle ............................................ 4A1 - 2

Diagnosis .................................................... 4A1 - 2

Pinion Shaft Oil Seal ..................................... 4A1 - 3

Pinion Shaft Oil Seal and 

Associated Parts ..................................... 4A1 - 3

Removal ..................................................... 4A1 - 3
Inspection and Repair................................. 4A1 - 4
Installation .................................................. 4A1 - 4

Front Drive Axle Assembly............................ 4A1 - 5

Front Drive Axle Assembly and 

Associated Parts ..................................... 4A1 - 5

Removal ..................................................... 4A1 - 6

Installation................................................... 4A1 - 7

Differential Assembly .................................... 4A1 - 8

Disassembled View .................................... 4A1 - 8
Disassembly ............................................... 4A1 - 9
Reassembly ................................................ 4A1 - 11

Differential Cage Assembly ........................... 4A1 - 20

Disassembled View .................................... 4A1 - 20
Disassembly ............................................... 4A1 - 20
Inspection and Repair................................. 4A1 - 21
Reassembly ................................................ 4A1 - 22

Main Data and Specifications ........................ 4A1 - 24
Special Tools ................................................. 4A1 - 27

Service Precaution

WARNING:  THIS VEHICLE HAS A SUPPLEMENTAL 
RESTRAINT SYSTEM (SRS).   REFER TO THE SRS 
COMPONENT AND WIRING LOCATION VIEW IN 
ORDER TO DETERMINE WHETHER  YOU ARE 
PERFORMING SERVICE ON OR NEAR THE SRS 
COMPONENTS OR THE SRS WIRING.  WHEN YOU 
ARE PERFORMING SERVICE ON OR NEAR THE 
SRS COMPONENTS OR THE SRS WIRING,  REFER 
TO THE SRS SERVICE INFORMATION. FAILURE TO 
FOLLOW WARNINGS COULD RESULT  IN 
POSSIBLE AIR BAG DEPLOYMENT, PERSONAL 
INJURY, OR OTHERWISE UNNEEDED SRS SYSTEM 
REPAIRS.

CAUTION:  Always use the correct fastener in the 
proper location.  When you replace a fastener, use 
ONLY the exact part number for that application. 
ISUZU will  call out those fasteners that require a 
replacement after removal. ISUZU will also call out 
the  fasteners that require thread lockers or thread 
sealant. UNLESS OTHERWISE SPECIFIED, do  not 
use supplemental coatings (Paints, greases, or 
other corrosion inhibitors) on threaded  fasteners or 
fastener joint interfaces. Generally, such coatings 
adversely affect the fastener  torque and the joint 
clamping force, and may damage the fastener. When 
you install fasteners,  use the correct tightening 
sequence and specifications. Following these 
instructions can help you  avoid damage to parts 
and systems.

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