Opel Frontera UE. Manual - part 183

 

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Opel Frontera UE. Manual - part 183

 

 

6E1–30

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

Trip
Technically, a trip is a key on–run–key off cycle in which all
the enable criteria for a given diagnostic are met, allowing
the diagnostic to run. Unfortunately, this concept is not
quite that simple. A trip is official when all the enable
criteria for a given diagnostic are met. But because the
enable criteria vary from one diagnostic to another, the
definition of trip varies as well. Some diagnostics are run
when the vehicle is at operating temperature, some when
the vehicle first starts up; some require that the vehicle be
cruising at a steady highway speed, some run only when
the vehicle is at idle; some diagnostics function with the
TCC disabled. Some run only immediately following a
cold engine start–up.
A trip then, is defined as a key on–run–key off cycle in
which the vehicle was operated in such a way as to satisfy
the enabling criteria for a given diagnostic, and this
diagnostic will consider this cycle to be one trip. However,
another diagnostic with a different set of enable criteria
(which were not met) during this driving event, would not
consider it a trip. No trip will occur for that particular
diagnostic until the vehicle is driven in such a way as to
meet all the enable criteria.

The Diagnostic Executive

The Diagnostic Executive is a unique segment of
software which is designed to coordinate and prioritize
the diagnostic procedures as well as define the protocol
for recording and displaying their results. The main
responsibilities of the Diagnostic Executive are listed as
follows:

D

Commanding the MIL (”Check Engine” lamp) ON and
OFF

D

DTC logging and clearing

D

Freeze Frame data for the first emission related DTC
recorded

D

Non–emission related Service Lamp (future)

D

Operating conditions Failure Records buffer, (the
number of records will vary)

D

Current status information on each diagnostic

D

System Status (I/M ready)

The Diagnostic Executive records DTCs and turns ON
the MIL when emission–related faults occur. It can also
turn OFF the MIL if the conditions cease which caused the
DTC to set.

Diagnostic Information
The diagnostic charts and functional checks are designed
to locate a faulty circuit or component through a process
of logical decisions. The charts are prepared with the
requirement that the vehicle functioned correctly at the
time of assembly and that there are no multiple faults
present.

There is a continuous self–diagnosis on certain control
functions. This diagnostic capability is complimented by
the diagnostic procedures contained in this manual. The
language of communicating the source of the malfunction
is a system of diagnostic trouble codes. When a
malfunction is detected by the control module, a
diagnostic trouble code is set and the Malfunction
Indicator Lamp (MIL) (”Check Engine” lamp) is
illuminated.

Malfunction Indicator Lamp (MIL)
The Malfunction Indicator Lamp (MIL) looks the same as
the MIL you are already familiar with (”Check Engine”
lamp). However, OBD requires that it illuminate under a
strict set of guide lines.
Basically, the MIL is turned ON when the ECM detects a
DTC that will impact the vehicle emissions.
The MIL is under the control of the Diagnostic Executive.
The MIL will be turned ON if an emissions–related
diagnostic test indicates a malfunction has occurred. It
will stay ON until the system or component passes the
same test, for three consecutive trips, with no
emissions–related faults.

Extinguishing the MIL
When the MIL is ON, the Diagnostic Executive will turn
OFF the MIL after 

three (3) consecutive trips that a ”test

passed” has been reported for the diagnostic test that
originally caused the MIL to illuminate.
Although the MIL has been turned OFF, the DTC will
remain in the ECM memory (both Freeze Frame and
Failure Records) until 

forty(40) warm–up cycles after no

faults have been completed.
If the MIL was set by either a fuel trim or misfire–related
DTC, additional requirements must be met. In addition to
the requirements stated in the previous paragraph, these
requirements are as follows:

D

The diagnostic tests that are passed must occur with
375 RPM of the RPM data stored at the time the last
test failed.

D

Plus or minus ten (10) percent of the engine load that
was stored at the time the last test failed.

D

Similar engine temperature conditions (warmed up or
warming up) as those stored at the time the last test
failed.

Meeting these requirements ensures that the fault which
turned on the MIL has been corrected.
The MIL (”Check Engine” lamp) is on the instrument panel
and has the following functions:

D

It informs the driver that a fault that affects vehicle
emission levels has occurred and that the vehicle
should be taken for service as soon as possible.

D

As a bulb and system check, the MIL will come ON
with the key ON and the engine not running. When the
engine is started, the MIL will turn OFF.

D

When the MIL remains ON while the engine is
running, or when a malfunction is suspected due to a
driveability or emissions problem, a Powertrain
On–Board Diagnostic (OBD) System Check must be
performed. The procedures for these checks are
given in On–Board Diagnostic (OBD) System Check.
These checks will expose faults which may not be
detected if other diagnostics are performed first.

6E1–31

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

DTC Types

Each DTC is directly related to a diagnostic test. The
Diagnostic Management System sets DTC based on the
failure of the tests during a trip or trips. Certain tests must
fail two (2) consecutive trips before the DTC is set.  The
following are the four (4) types of DTCs and the
characteristics of those codes:

D

Type A

D

Emissions related

D

Requests illumination of the MIL of the first trip with a
fail

D

Stores a History DTC on the first trip with a fail

D

Stores a Freeze Frame (if empty)

D

Stores a Fail Record

D

Updates the Fail Record each time the diagnostic
test fails

D

Type B

D

Emissions related

D

”Armed” after one (1) trip with a fail

D

”Disarmed” after one (1) trip with a pass

D

Requests illumination of the MIL on the 

second

consecutive trip with a fail

D

Stores a History DTC on the second consecutive trip
with a fail (The DTC will be armed after the first fail)

D

Stores a Freeze Frame on the second consecutive
trip with a fail (if empty)

D

Stores a Fail Record when the first test fails (not
dependent on 

consecutive trip fails)

D

Updates the Fail Record each time the diagnostic
test fails

(Some special conditions apply to misfire and fuel trim
DTCs)

D

Type C (if the vehicle is so equipped)

D

Non–Emissions related

D

Requests illumination of the Service Lamp or the
service message on the Drive Information Center
(DIC) on the 

first trip with a fail

D

Stores a History DTC on the 

first trip with a fail

D

Does not store a Freeze Frame

D

Stores Fail Record when test fails

D

Updates the Fail Record each time the diagnostic
test fails

D

Type D. (

Type D non–emissions related are not

utilized on certain vehicle applications).

D

Non–Emissions related

D

Does not request illumination of any lamp

D

Stores a History DTC on the 

first trip with a fail

D

Does not store a Freeze Frame

D

Stores Fail Record when test fails

D

Updates the Fail Record each time the diagnostic
test fails

IMPORTANT:

Only four Fail Records can be stored.

Each Fail Record is for a different DTC. It is possible that
there will not be Fail Records for every DTC if multiple
DTCs are set.

Storing and Erasing Freeze Frame Data and Failure
Records
Government regulations require that engine operating
conditions be captured whenever the MIL is illuminated.
The data captured is called Freeze Frame data. The
Freeze Frame data is very similar to a single record of
operating conditions. Whenever the MIL is illuminated,
the corresponding record of operating conditions is
recorded to the Freeze Frame buffer.
Freeze Frame data can only be overwritten with data
associated with a misfire or fuel trim malfunction. Data
from these faults take precedence over data associated
with any other fault. The Freeze Frame data will not be
erased unless the associated history DTC is cleared.
Each time a diagnostic test reports a failure, the current
engine operating conditions are recorded in the 

Failure

Records  buffer. A subsequent failure will update the
recorded operating conditions. The following operating
conditions for the diagnostic test which failed 

 typically

include the following parameters:

D

Engine Speed

D

Engine Load

D

Engine Coolant Temperature

D

Vehicle Speed

D

TP

D

MAP/BARO

D

Injector Base Pulse Width

D

Loop Status

Intermittent Malfunction Indicator Lamp
In the case of an ”intermittent” fault, the MIL (”Check
Engine” lamp) may illuminate and then (after three trips)
go OFF. However, the corresponding diagnostic trouble
code will be stored in the memory. When unexpected
diagnostic trouble codes appear, check for an intermittent
malfunction.
A diagnostic trouble code may reset. Consult the
”Diagnostic Aids” associated with the diagnostic trouble
code. A physical inspection of the applicable sub–system
most often will resolve the problem.

Data Link Connector (DLC)
The provision for communicating with the control module
is the Data Link Connector (DLC). It is located at the lower
left of the instrument panel. The DLC is used to connect to
the Tech 2 Scan tool. Some common uses of the Tech 2
are listed below:

D

Identifying stored Diagnostic Trouble Codes (DTCs)

D

Clearing DTCs

D

Performing output control tests

D

Reading serial data

6E1–32

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

TS24064

Verifying Vehicle Repair

Verification of vehicle repair will be more comprehensive
for vehicles with OBD II system diagnostics. Following a
repair, the technician should perform the following steps:

1. Review and record the Fail Records and/or Freeze

Frame data for the DTC which has been diagnosed
(Freeze Frame data will only be stored for an A or B
type diagnostic and only if the MIL has been
requested).

2. Clear DTC(s).
3. Operate the vehicle within conditions noted in the Fail

Records and/or Freeze Frame data.

4. Monitor the DTC status information for the DTC which

has been diagnosed until the diagnostic test
associated with that DTC runs.

Following these steps are very important in verifying
repairs on OBD systems. Failure to follow these steps
could result in unnecessary repairs.

Reading Diagnostic Trouble Codes Using
A Tech 2 Scan Tool

The procedure for reading diagnostic trouble code(s) is to
use a diagnostic Scan tool. When reading DTC(s), follow
instructions supplied by tool manufacturer.

Clearing Diagnostic Trouble Codes

IMPORTANT:

Do not clear DTCs unless directed to do

so by the service information provided for each diagnostic
procedure. When DTCs are cleared, the Freeze Frame
and Failure Record data which may help diagnose an
intermittent fault will also be erased from memory.
If the fault that caused the DTC to be stored into memory
has been corrected, the Diagnostic Executive will begin to
count the ”warm–up” cycles with no further faults
detected, the DTC will automatically be cleared from the
ECM memory.
To clear Diagnostic Trouble Codes (DTCs), use the
diagnostic Scan tool ”clear DTCs” or ”clear information”
function. When clearing DTCs follow instructions
supplied by the tool manufacturer.

When a Tech 2 is not available, DTCs can also be cleared
by disconnecting one of the following sources for at least
thirty (30) seconds.

NOTE: To prevent system damage, the ignition key must
be OFF when disconnecting or reconnecting battery
power.

D

The power source to the control module. Examples:
fuse, pigtail at battery ECM connectors etc.

D

The negative battery cable. (Disconnecting the
negative battery cable will result in the loss of other
on–board memory data, such as preset radio tuning).

6E1–33

X22SE 2.2L ENGINE DRIVEABILITY AND EMISSION

Tech 2
From 98 MY, Isuzu dealer service departments are
recommended to use the Tech 2 scan tool. Please refer to
the Tech 2 user guide.

901RW180

Legend

(1) PCMCIA Card
(2) R232 Loop Back Connector

(3) SAE 16/19 Adaptor
(4) DLC Cable
(5) Tech 2

 

 

 

 

 

 

 

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