Opel Frontera UE. Manual - part 1562

 

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Opel Frontera UE. Manual - part 1562

 

 

6E–463

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

D

It improvises idle quality during compressor clutch
engagement.

D

It improvises wide open throttle (WOT) performance.

D

It provides A/C compressor protection from operation
with incorrect refrigerant pressures.

The A/C electrical system consists of the following
components:

D

The A/C control head.

D

The A/C refrigerant pressure switches.

D

The A/C compressor clutch.

D

The A/C compressor clutch relay.

D

The PCM.

A/C Request Signal

This signal tells the PCM when the A/C mode is selected
at the A/C control head.  The PCM uses this to adjust the
idle speed before turning on the A/C clutch.  The A/C
compressor will be inoperative if this signal is not
available to the PCM.
Refer to 

A/C Clutch Circuit Diagnosis section for A/C

wiring diagrams and diagnosis for A/C electrical system.

General Description (Evaporative
(EVAP) Emission System)

EVAP Emission Control System Purpose

The basic evaporative emission (EVAP) control system
used on all vehicles is the charcoal canister storage
method.  Gasoline vapors from the fuel tank flow into the
canister through the inlet labeled “TANK.” These vapors
are absorbed into the activated carbon (charcoal) storage
device (canister) in order to hold the vapors when the
vehicle is not operating.  The canister is purged by PCM
control when the engine coolant temperature is over 60

°

C

(140

°

F), the IAT reading is over 10

°

C (50

°

F),  and the

engine has been running.  Air is drawn into the canister
through the air inlet grid.  The air mixes with the vapor and
the mixture is drawn into the intake manifold.

EVAP Emission Control System Operation

The EVAP canister purge is controlled by a solenoid valve
that allows the manifold vacuum to purge the canister.
The powertrain control module (PCM) supplies a ground
to energize the solenoid valve (purge on).  The EVAP
purge solenoid control is pulse-width modulated (PWM)
(turned on and off several times a second).  The duty
cycle (pulse width) is determined by engine operating
conditions including load, throttle positron, coolant
temperature and ambient temperature.  The duty cycle is
calculated by the PCM.  The output is commanded when
the appropriate conditions have been met.  These
conditions are:

D

The engine is fully warmed up.

D

The engine has been running for a specified time.

D

The IAT reading is above 10

°

C (50

°

F).

Poor idle, stalling and poor derivability can be caused by:

D

A malfunctioning purge solenoid.

D

A damaged canister.

D

Hoses that are split, cracked, or not connected
properly.

General Description (Exhaust Gas
Recirculation (EGR) System)

EGR Purpose

The exhaust gas recirculation (EGR) system is use to
reduce emission levels of oxides of nitrogen (NOx).  NOx
emission levels are caused by a high combustion
temperature.  The EGR system lowers the NOx emission
levels by decreasing the combustion temperature.

057RW002

Linear EGR Valve

The main element of the system is the linear EGR valve.
The EGR valve feeds small amounts of exhaust gas back
into the combustion chamber.  The fuel/air mixture will be
diluted and combustion temperatures reduced.

Linear EGR Control

The PCM monitors the EGR actual positron and adjusts
the pintle position accordingly.  The uses information from
the following sensors to control the pintle position:

D

Engine coolant temperature (ECT) sensor.

D

Throttle position (TP) sensor.

D

Mass air flow (MAF) sensor.

Linear EGR Valve Operation and Results
of Incorrect Operation

The linear EGR valve is designed to accurately supply
EGR to the engine independent of intake manifold
vacuum.  The valve controls EGR flow from the exhaust
to the intake manifold through an orifice with a PCM
controlled pintle.  During operation, the PCM controls
pintle position by monitoring the pintle position feedback
signal.   The feedback signal can be monitored with a Tech
2 as “Actual EGR Pos.” “Actual EGR Pos.” should always
be near the commanded EGR position (”Desired EGR
Pos.”).  If a problem with the EGR system will not allow the
PCM to control the pintle position properly, DTC P1406

SECTION

6E–464

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

will set.  The PCM also tests for EGR flow.  If incorrect flow
is detected, DTC P0401 will set.  If DTCs P0401 and/or
P1406 are set, refer to the DTC charts.
The linear EGR valve is usually activated under the
following conditions:

D

Warm engine operation.

D

Above-idle speed.

Too much EGR flow at idle, cruise or cold operation may
cause any of the following conditions to occur:

D

Engine stalls after a cold start.

D

Engine stalls at idle after deceleration.

D

Vehicle surges during cruise.

D

Rough idle.

D

DTC P0300 (misfire detected).

Too little or no EGR flow may allow combustion
temperatures to get too high.  This could cause:

D

Spark knock (detonation).

D

Engine overheating.

D

Emission test failure.

D

DTC P0401 (EGR flow test).

D

Poor fuel economy.

0017

EGR Pintle Position Sensor

The PCM monitors the EGR valve pintle position input to
endure that the valve responds properly to  commands
from the PCM and to detect a fault if the pintle position
sensor and control circuits are open or shorted.  If the
PCM detects a pintle position signal voltage outside the
normal range of the pintle position sensor, or a signal
voltage that is not within a tolerance considered
acceptable for proper EGR system operation, the PCM
will set DTC P1406.

General Description (Positive
Crankcase Ventilation (PCV) System)

Crankcase Ventilation System Purpose

The crankcase ventilation system is use to consume
crankcase vapors in the combustion process instead of
venting them to the atmosphere.  Fresh air from the
throttle body is supplied to the crankcase and mixed with
blow-by gases.  This mixture is then passed through the
positive crankcase ventilation (PCV) valve into the
common chamber.

Crankcase Ventilation System Operation

The primary control is through the positive crankcase
ventilation (PCV) valve.  The PCV valve meters the flow at
a rate that depends on the intake vacuum.  The PCV valve
restricts the flow when the inlet vacuum is highest.  In
addition, the PCV valve can seal the common chamber
off in case of sudden high pressure in the crankcase.

028RV002

SECTION

6E–465

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

While the engine is running, exhaust fuses and small
amounts of the fuel/air mixture escape past the piston
rings and enter the crankcase.  These gases are mixed
with clean air entering through a tube from the air intake
duct.

028RW002

During normal, part-throttle operation, the system is
designed to allow crankcase gases to flow through the
PCV valve into the throttle body to be consumed by
normal combustion.
A plugged valve or PCV hose may cause the following
conditions:

D

Rough idle.

D

Stalling of slow idle speed.

D

Oil leaks.

D

Sludge in the engine.

A leaking PCV hose would cause:

D

Rough idle.

D

Stalling.

D

High idle speed.

SECTION

6E–466

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

Special Tools

ILLUSTRATION

TOOL NO.

TOOL NAME

5-8840-0285-0

High Impedance

Multimeter (Digital

Voltmeter – DVM)

(1) PCMCIA Card

(2) RS232 Loop Back

Connector

(3) SAE 16/19 Adapter

(4) DLC Cable

(5) TECH–2

5-8840-0607-0

Unpowered Test Light

5-8840-0385-0

Connector Test Adapter

5-8840-0383-0

Spark Tester

5-8840-0279-0

Vacuum Pump with

Gauge

ILLUSTRATION

TOOL NO.

TOOL NAME

5-8840-2640-0

Heated Oxygen Sensor

Wrench

5-8840-0632-0

Terminal Remover

5-8840-0388-0

Weather Pack II

Terminal Remover

5-8840-2636-0

Injector Test Light

5-8840-2607-0

EVAP Pressure/Purge

Diagnostic Station

SECTION

 

 

 

 

 

 

 

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