Opel Frontera UE. Manual - part 15

 

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Opel Frontera UE. Manual - part 15

 

 

1A–32

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

Pressure Sensor

The pressure sensor is installed on the upper part of the
receiver/drier. This sensor converts high pressure
detection of refrigerant to an electrical voltage signal
and supplies it to the PCM. The PCM controls switching
compressor idle speed and cooling fan operation by the
electrical voltage signal.

875RX002

EndOFCallout

Expansion Valve

This expansion valve is an external pressure type and it
is installed at the evaporator intake port.
The expansion valve converts the high pressure liquid
refrigerant sent from the receiver/drier to a low pressure
liquid refrigerant by forcing it through a tiny port before
sending it to the evaporator.
This type of expansion valve consists of a temperature
sensor, diaphragm, ball valve, ball seat, spring
adjustment screw, etc.
The temperature sensor contacts the evaporator outlet
pipe, and converts changes in temperature to pressure.
It then transmits these to the top chamber of the
diaphragm.
The refrigerant pressure is transmitted to the
diaphragm's bottom chamber through the external
equalizing pressure tube.
The ball valve is connected to the diaphragm. The
opening angle of the expansion valve is determined by

the force acting on the diaphragm and the spring
pressure.
The expansion valve regulates the flow rate of the
refrigerant. Accordingly, when a malfunction occurs to
this expansion valve, both discharge and suction
pressure get low, resulting in insufficient cooling
capacity of the evaporator.
The calibration has been changed to match the
characteristics of HFC-134a.

874RX009

EndOFCallout

Evaporator

The evaporator cools and dehumidifies the air before
the air enters the passenger compartment.
High-pressure liquid refrigerant flows through the
expansion valve into the low-pressure area of the
evaporator. The heat in the air passing through the
evaporator core is lost to the cooler surface of the core,
thereby cooling the air.
As heat is lost between the air and the evaporator core
surface, moisture in the vehicle condenses on the
outside surface of the evaporator core and is drained off
as water.
When the evaporator malfunctions, the trouble will show
up as an inadequate supply of cool air. The cause is
typically a partially plugged core due to dirt, or a
malfunctioning blower motor.
The evaporator core with a laminate louver fin is a
single-sided tank type where only one tank is provided
under the core.

Condenser fan

ON

(kPa/psi)

OFF

(kPa/psi)

Medium-pressure 

control

1471.0

±

98.1 

(213.3

±

14.2)

1078.7

±

117.7 

(156.4

±

17.1)

Legend

(1) Pressure Switch
(2) Receiver Drier

Legend

(1) Expansion Valve
(2) Evaporator Assembly

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

1A–33

874RX007

EndOFCallout

Electronic Thermostat (With Manual A/C)

The thermostat consists of the thermo sensor and
thermostat unit which functions electrically to reduce the
noises being generated while the system is in operation.
The electronic thermo sensor is mounted at the
evaporator core outlet and senses the surface
temperature of the evaporator core. Temperature
signals are input to the thermostat unit. This information
is compared by the thermo unit and results in the output
to operate the A/C thermostat relay and turn the
magnetic clutch ON or OFF to prevent evaporator
freeze-up.
A characteristic of the sensor is that the resistance
decreases as the temperature increases and the
resistance increases as the temperature decreases.

874RX008

EndOFCallout

Legend

(1) Evaporator Core
(2) Expansion Valve

Legend

(1) Thermo Sensor
(2) Evaporator Core
(3) Thermostat Unit

1A–34

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

Refrigerant Line

Restriction in the refrigerant line will be indicated by:

1. Suction line — A restricted suction line will cause

low suction pressure at the compressor, low
discharge pressure and little or no cooling.

2. Discharge line — A restriction in the discharge line

generally will cause the discharge line to leak.

3. Liquid line — A liquid line restriction will be

evidenced by low discharge and suction pressure
and insufficient cooling.

Refrigerant flexible hoses that have a low permeability
to refrigerant and moisture are used. These low
permeability hoses have a special nylon layer on the
inside.

852RS001

EndOFCallout

Legend

(1) Reinforcement Layer (Polyester)
(2) External Rubber Layer
(3) Internal Rubber Layer
(4) Resin Layer (Nylon)

HEATING, VENTILATION AND AIR CONDITIONING (HVAC)

1A–35

Refrigerant Line Associated Parts

852RX008

EndOFCallout

Legend

(1) Evaporator Assembly
(2) O-Ring
(3) Drain Hose
(4) Liquid Line (High Pressure Pipe)
(5) Suction Line (Low – Pressure Hose)

(6) Platform Seal
(7) Condenser Assembly
(8) Receiver Drier
(9) Pressure Switch

(10) Discharge Line (High Pressure Hose)
(11) Compressor

 

 

 

 

 

 

 

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