Nissan Frontier D40. Manual - part 274

TRANSFER ASSEMBLY

DLN-117

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to 

DLN-104, "Exploded View"

.

CAUTION:

• Do not reuse gasket.
• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the oil seal, and

install it to the front case, using Tools.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

31. Install the rear oil seal until it is flush with the end face of the rear

case, using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of the new dust cover.

CAUTION:

Position the oil cover with the notch at bottom position.

33. Apply petroleum jelly to the circumference of the new dust cover.

Position the dust cover as shown.

CAUTION:

• Do not reuse dust cover.
• Position the protrusions at the position shown.
• 1: Dust cover
• A: Protrusions
• 2: Rear case assembly

SDIA2789E

Dimension A

: 4.0 - 4.6 mm (0.157 - 0.181 in)

Tool number

A: ST30720000 (J-25405)

B: KV40104830 (

—

)

SDIA3191E

Tool number

: KV38100500 (

—

)

PDIA0115E

AWDIA0550GB

DLN-118

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

34. Install the dust cover to the rear case, using Tool.

CAUTION:

• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.

35. Install check ball and check spring to rear case (M/T models only).

36. Apply sealant to thread of check plug, then install it to rear case

and tighten to the specified torque (M/T models only). Refer to

DLN-104, "Exploded View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-22,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified
torque. Refer to 

DLN-104, "Exploded View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-22,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

38. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case
and tighten to the specified torque. Refer to 

DLN-104, "Exploded

View"

.

• Use Genuine Silicone RTV or equivalent. Refer to 

GI-22,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

Tool number

: KV40105310 (

—

)

PDIA0116E

SDIA3380E

SDIA3389E

SDIA3390E

TRANSFER ASSEMBLY

DLN-119

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

C

E

F

G

H

I

J

K

L

M

A

B

DLN

N

O

P

39. Install the front oil seal until it is flush with the end face of the

front case, using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

40. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

41. Install the companion flange self-lock nut. Tighten to the speci-

fied torque, using suitable tool. Refer to 

DLN-104, "Exploded

View"

.

CAUTION:

Do not reuse self-lock nut.

42. Install the O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.

43. Install the transfer control device to the rear case.
a.

Turn the control shift rod fully counterclockwise using a suitable
tool, and then put a mark on the control shift rod.

Tool number

: KV38100500 (

—

)

PDIA0117E

SDIA2779E

WDIA0219E

SDIA3378E

PDIA0119E

DLN-120

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

TRANSFER ASSEMBLY

b.

Align the transfer control device shaft cutout with the mark on
the control shift rod, and install it.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.

c.

Tighten the bolts to the specified torque. Refer to 

DLN-104,

"Exploded View"

.

44. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.

Refer to 

DLN-104, "Exploded View"

.

CAUTION:

Do not reuse gaskets.

PDIA0120E

SDIA2212E