Nissan Frontier D40. Manual - part 1055

TM-118

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

GEAR COMPONENTS

• Be careful with the shape of 1st-2nd, 3rd-4th and 5th-6th

shifting insert to avoid misassembly.

c.

Install snap ring to reverse synchronizer hub.

CAUTION:

• Do not reuse snap ring.
• Do not align the snap ring notch with synchronizer hub

groove when assembling.

d.

Press in reverse synchronizer hub assembly, reverse baulk ring,
reverse main gear and reverse main needle bearing using Tools.

CAUTION:

Apply gear oil to reverse baulk ring and reverse main nee-
dle bearing.

NOTE:

PCIB0608E

PCIB1237E

Tool number

: ST01530000 (

—

)

: KV32103300 (J-46529)

PCIB1268E

GEAR COMPONENTS

TM-119

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

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Reverse baulk ring has three spaces that two gear teeth are
missing, and each space has small ditch for identification as
shown.

26. Select and install a snap ring so that the end play comes within

the standard value. Refer to 

TM-122, "Snap Rings"

.

CAUTION:

Do not reuse snap ring.

27. Press in reverse counter gear using Tool.

CAUTION:

• Do not reverse counter gear.
• Be careful with the orientation counter gear.

28. Select and install a snap ring so that the end play comes within

the standard value. Refer to 

TM-122, "Snap Rings"

.

CAUTION:

Do not reuse snap ring.

29. Install reverse idler shaft assembly according to the following.
a.

Install reverse idler needle bearing, reverse idler gear and reverse idler thrust washer to reverse idler
shaft.

CAUTION:

Apply gear oil to reverse idler needle bearing.

PCIB0168E

End play 

: 0 - 0.10 mm (0 - 0.004 in)

PCIB0225E

Tool number

: ST23860000 (

—

)

PCIB1269E

End play 

: 0 - 0.10 mm (0 - 0.004 in)

PCIB0226E

TM-120

< DISASSEMBLY AND ASSEMBLY >

[6MT: FS6R31A]

GEAR COMPONENTS

b.

Install reverse idler shaft assembly to adapter plate.

PCIB1326E

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-121

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[6MT: FS6R31A]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000005273972

Engine

VQ40DE

Transmission model

FS6R31A

Axle type

2WD

4WD

Number of speed

6

Synchromesh type

Warner

Shift pattern

Gear ratio

1st

4.368

2nd

2.518

3rd

1.743

4th

1.283

5th

1.000

6th

0.769

Reverse

3.966

Main gear
(Number of teeth)

Drive

24

1st

37

2nd

32

3rd

32

4th

29

6th

25

Reverse

42

Counter gear
(Number of teeth)

Drive

34

1st

12

2nd

18

3rd

26

4th

32

6th

46

Reverse

15

Reverse idler gear (Number of teeth)

26

Oil capacity (Approx.)

 (US qt, Imp qt)

3.98 (4-1/4, 3-1/2)

4.18 (4-3/8, 3-5/8)

Remarks

Reverse synchronizer

Installed

Double cone synchronizer

1st, 3rd and 4th

Triple cone synchronizer 

2nd

SCIA0955E