Nissan Titan A60. Manual - part 486

 

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Nissan Titan A60. Manual - part 486

 

 

EXHAUST SYSTEM

EX-5

< REMOVAL AND INSTALLATION >

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REMOVAL AND INSTALLATION

EXHAUST SYSTEM

Exploded View

INFOID:0000000006179332

Exhaust System

Removal and Installation

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WARNING:

• Perform the operation with the exhaust system fully cooled. The system will be hot just after the

engine stops. 

• Be careful not to cut your hand on the heat insulator edge.

CAUTION:

• Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat

resistance, corrosion resistance, and shape.

REMOVAL

Remove exhaust system components using power tool.

• Remove heated oxygen sensor using Tool as needed. 

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Always replace exhaust gaskets with new ones when reassembling.

AWBIA0667GB

1.

Tailpipe hanger bracket

2.

Tailpipe

3.

Gasket

4.

Main muffler

5.

Right front exhaust tube

6.

Ring gasket

7.

Heated oxygen sensor 2 (bank 2)

8.

Heated oxygen sensor 2 (bank 1)

9.

Left front exhaust tube

10. Center exhaust tube

11. Muffler hanger bracket front

12. Muffler hanger bracket rear

Front

Tool number

: KV10114400 (J-38365)

EX-6

< REMOVAL AND INSTALLATION >

EXHAUST SYSTEM

• Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using suit-

able tool.

• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7

in) onto a hard surface such as a concrete floor; replace with a new one.

• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor,

resulting in the MIL coming on.

• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on

the mounting insulators, clean and inspect them.

• Temporarily tighten the nuts on the exhaust manifold side and the bolts on the vehicle side. Check

each part for interference with other components, and then tighten the nuts and bolts to specifica-

tion. 

INSPECTION AFTER INSTALLATION

• With the engine running, check exhaust tube joints for gas leakage and unusual noises.

• Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue

stress. Improper installation could result in excessive noise and vibration. 

Oxygen sensor thread cleaner

A: (J-43897-18)

Oxygen sensor thread cleaner

B: (J-43897-12)

EXL-1

DRIVER CONTROLS

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SECTION 

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CONTENTS

EXTERIOR LIGHTING SYSTEM

BASIC INSPECTION  ....................................

4

DIAGNOSIS AND REPAIR WORKFLOW  ..........

4

Work Flow  .................................................................

4

SYSTEM DESCRIPTION  ..............................

7

HEADLAMP .........................................................

7

System Diagram ........................................................

7

System Description  ...................................................

7

Component Parts Location ........................................

7

Component Description .............................................

7

AUTO LIGHT SYSTEM  .......................................

9

System Diagram ........................................................

9

System Description  ...................................................

9

Component Parts Location ......................................

10

Component Description ...........................................

10

DAYTIME RUNNING LIGHT SYSTEM  ..............

11

System Diagram ......................................................

11

System Description  .................................................

11

Component Parts Location ......................................

11

Component Description ...........................................

12

FRONT FOG LAMP ............................................

13

System Diagram ......................................................

13

System Description  .................................................

13

Component Parts Location ......................................

13

Component Description ...........................................

13

TURN SIGNAL AND HAZARD WARNING 
LAMPS ...............................................................

14

System Diagram ......................................................

14

System Description  .................................................

14

Component Parts Location ......................................

14

Component Description ...........................................

15

PARKING, LICENSE PLATE AND TAIL 
LAMPS ...............................................................

16

System Diagram ......................................................

16

System Description  .................................................

16

Component Parts Location  ......................................

16

Component Description  ...........................................

17

COMBINATION SWITCH READING SYSTEM 

...

18

System Diagram  ......................................................

18

System Description ..................................................

18

Component Parts Location  ......................................

21

TRAILER TOW ..................................................

23

System Diagram  ......................................................

23

System Description ..................................................

23

Component Parts Location  ......................................

24

Component Description  ...........................................

24

DIAGNOSIS SYSTEM (BCM)  ...........................

26

COMMON ITEM  .........................................................

26

COMMON ITEM : CONSULT-III Function (BCM - 
COMMON ITEM)  .....................................................

26

HEADLAMP ...............................................................

26

HEADLAMP : CONSULT-III Function (BCM - 
HEAD LAMP) ...........................................................

27

FLASHER ...................................................................

28

FLASHER : CONSULT-III Function (BCM - 
FLASHER) ...............................................................

28

COMB SW ..................................................................

28

COMB SW : CONSULT-III Function (BCM - 
COMB SW) ..............................................................

28

BATTERY SAVER  .....................................................

29

BATTERY SAVER : CONSULT-III Function (BCM 
- BATTERY SAVER)  ...............................................

29

DIAGNOSIS SYSTEM (IPDM E/R)  ...................

30

Diagnosis Description ..............................................

30

CONSULT - III Function (IPDM E/R)  .......................

32

DTC/CIRCUIT DIAGNOSIS  .........................

34

EXL-2

POWER SUPPLY AND GROUND CIRCUIT  .....

34

BCM (BODY CONTROL MODULE)  .........................

34

BCM (BODY CONTROL MODULE) : Diagnosis 
Procedure ..............................................................
.

34

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM)  ............................
.

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IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure ....................................................................
.

35

HEADLAMP (HI) CIRCUIT  ................................

37

Description ..............................................................

37

Component Function Check  ...................................

37

Diagnosis Procedure - Without Daytime Light Sys-
tem .........................................................................
.

37

Diagnosis Procedure - With Daytime Light System 

...

38

Component Inspection ............................................

40

HEADLAMP (LO) CIRCUIT  ...............................

42

Description ..............................................................

42

Component Function Check  ...................................

42

Diagnosis Procedure - Without Daytime Light Sys-
tem .........................................................................
.

42

Diagnosis Procedure - With Daytime Light System 

...

43

FRONT FOG LAMP CIRCUIT  ...........................

45

Description ..............................................................

45

Component Function Check  ...................................

45

Diagnosis Procedure  ..............................................

45

PARKING LAMP CIRCUIT  ................................

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Description ..............................................................

47

Component Function Check  ...................................

47

Diagnosis Procedure - Without Daytime Light Sys-
tem .........................................................................
.

47

Diagnosis Procedure - With Daytime Light System 

...

50

TURN SIGNAL LAMP CIRCUIT  ........................

53

Description ..............................................................

53

Component Function Check  ...................................

53

Diagnosis Procedure - Without Daytime Light Sys-
tem .........................................................................
.

53

Diagnosis Procedure - With Daytime Light System 

...

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OPTICAL SENSOR  ...........................................

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Description ..............................................................

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Component Function Check  ...................................

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Diagnosis Procedure  ..............................................

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ECU DIAGNOSIS INFORMATION ..............

62

BCM (BODY CONTROL MODULE)  ..................

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Reference Value .....................................................

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Terminal Layout ......................................................

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Physical Values .......................................................

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Fail Safe .................................................................

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DTC Inspection Priority Chart ...............................

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DTC Index ..............................................................

71

IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) .................

73

Reference Value  .....................................................

73

Terminal Layout  ......................................................

74

Physical Values .......................................................

74

Fail Safe .................................................................

77

DTC Index ..............................................................

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WIRING DIAGRAM  ....................................

79

HEADLAMP .......................................................

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Wiring Diagram  .......................................................

79

AUTO LIGHT SYSTEM  .....................................

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Wiring Diagram  .......................................................

83

DAYTIME LIGHT SYSTEM ...............................

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Wiring Diagram  .......................................................

90

FRONT FOG LAMP SYSTEM  ...........................

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Wiring Diagram  .......................................................

96

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM  ................................................

100

Wiring Diagram  .....................................................

100

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM ..............................................

107

Wiring Diagram  .....................................................

107

STOP LAMP  .....................................................

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Wiring Diagram  .....................................................

112

BACK-UP LAMP ..............................................

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Wiring Diagram  .....................................................

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TRAILER TOW  .................................................

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Wiring Diagram  .....................................................

120

SYMPTOM DIAGNOSIS  ...........................

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EXTERIOR LIGHTING SYSTEM SYMPTOMS ..

129

Symptom Table .....................................................

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NORMAL OPERATING CONDITION ...............

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Description ............................................................

131

BOTH SIDE HEADLAMPS DO NOT SWITCH 
TO HIGH BEAM ................................................

132

Description ............................................................

132

Diagnosis Procedure .............................................

132

BOTH SIDE HEADLAMPS (LO) ARE NOT 
TURNED ON .....................................................

133

Description ............................................................

133

Diagnosis Procedure .............................................

133

 

 

 

 

 

 

 

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