Nissan Titan A60. Manual - part 154

FRONT DISC BRAKE

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3. Apply clean brake fluid to pistons (1), then install pistons into cyl-

inder body and insert piston boot (2) side lip into groove of pis-

tons as shown. 

CAUTION:

Press pistons evenly and vary the pressing point to prevent

cylinder inner wall from being rubbed.

4. Install new sliding pins and sliding pin boots to torque member.
5. Install cylinder body. Tighten sliding pin bolts to the specified torque.

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REAR DISC BRAKE

REAR DISC BRAKE

Disassembly and Assembly

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DISASSEMBLY

1. Remove pads from cylinder body.
2. Remove sliding sleeve and boot from cylinder body.
3. Place a wooden block as shown, and blow air into union bolt

hole to remove piston and piston boot.

CAUTION:

Do not get your fingers caught in piston.

1.

Brake hose

2.

Copper washer

3.

Cap

4.

Bleed valve 

5.

Sliding pin bolt

6.

Cylinder body

7.

Piston seal

8.

Piston

9.

Piston boot

10. Slipper

11. Sliding sleeve boot

12.

Sliding sleeve

B: Brake fluid

1: Molykote 7439 grease

2: Rubber grease

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REAR DISC BRAKE

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4. Using a suitable tool, remove piston seal from cylinder body as

shown.

CAUTION:

Be careful not to damage cylinder body inner wall.

CALIPER INSPECTION

Cylinder Body

Check inside surface of cylinder body for score, rust wear, damage or foreign materials. If any of the above

conditions are observed, replace cylinder body.

Minor damage from rust or foreign materials may be eliminated by polishing surface with a fine emery paper.

Replace cylinder body if necessary.

CAUTION:

• Use new brake fluid to clean. Do not use mineral oils such as gasoline or kerosene.

Torque Member

Check for wear, cracks, and damage. If damage or deformation is present, replace the affected part.

Piston

Check piston for score, rust, wear, damage or presence of foreign materials. Replace if any of the above con-

ditions are observed. 

CAUTION:

• Piston sliding surface is plated, do not polish with emery paper even if rust of foreign materials are

stuck to sliding surface.

Sliding Pin Bolts and Sliding Pin Boots

Make sure there is no wear, damage, or cracks in sliding sleeve and sliding sleeve boots, and if there are,

replace them.

ASSEMBLY

CAUTION:

Do not use NISSAN Rubber Grease (KRE00 00010, KRE00 00010 01) when assembling.
1. Install beeld valve and cap.
2. Apply rubber grease to new piston seal (1) and insert the new

piston seal (1) in to groove on cylinder body.

CAUTION:

Do not reuse piston seal.

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REAR DISC BRAKE

3. Apply rubber grease to the new piston boot (2). Cover the piston

end (1) with the piston boot (2), and then install the cylinder side

lip on the piston boot (2) securley into the groove on the cylinder

body.

CAUTION:

• Do not reuse piston boot.

• Press piston evenly and vary the pressing point to pre-

vent cylinder body inner wall from being rubbed.

4. Install the piston (1) into the cylinder body and insert the piston

boot (2) side lip into piston grooves as shown.

CAUTION:

Press piston evenly and vary the pressing point to prevent

cylinder body inner wall from being rubbed.

5. Apply rubber grease to sliding sleeves, then install sliding boots and sleeves to cylinder body.

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