FRONT DISC BRAKE
BR-33
< REMOVAL AND INSTALLATION >
C
D
E
G
H
I
J
K
L
M
A
B
BR
N
O
P
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : Exploded View
INFOID:0000000009949232
BRAKE PAD : Removal and Installation
INFOID:0000000009949233
REMOVAL
WARNING:
Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• Never spill or splash brake fluid on the disc rotor.
1.
Remove tires with power tool.
2.
Remove lower sliding pin bolt.
3.
Suspend the cylinder body with suitable wire so that the brake hose will not stretch. Then remove the
brake pads, shims, shim covers and pad retainers from the torque member.
CAUTION:
• Never deform the pad retainer when removing the pad retainer from the torque member.
• Never damage the piston boot.
• Never drop the brake pads, shims, and the shim covers.
• Remember each position of the removed brake pads.
INSTALLATION
WARNING:
Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never depress the brake pedal while removing the brake pads or the cylinder body because the pis-
ton may pop out.
• Never spill or splash brake fluid on the disc rotor.
1.
Cylinder body
2.
Inner shim cover
3.
Inner shim
4.
Inner pad (with pad wear sensor)
5.
Pad retainer
6.
Torque member
7.
Outer pad (with pad wear sensor)
8.
Outer shim
9.
Outer shim cover
: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.
Refer to
GI-4, "Components"
for symbols not described on the above.
JPFIA0547GB