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Inspection and Adjustment — RS5F32A GEAR END PLAY Gear End play mm (in) 1st main gear 0.18 - 0.31 (0.0071 - 0.0122) 2nd main gear 0.20 - 0.30 (0.0079 - 0.0118) 3rd main gear 0.20 - 0.30 (0.0079 - 0.0118) 4th main gear 0.20 - 0.30 (0.0079 - 0.0118) 5th input gear 0.18 - 0.31 (0.0071 - 0.0122) CLEARANCE BETWEEN BAULK RING AND 1st, 4th, 5th baulk ring Unit: mm (in) Standard Wear limit 1st 0.95 - 1.45 (0.0374 - 0.0571) 0.7 (0.028) 4th 0.90 - 1.45 (0.0354 - 0.0571) 5th 0.90 - 1.50 (0.0354 - 0.0591) 2nd and 3rd baulk ring NMT026 Outer baulk ring B A Inner baulk ring Synchronizer cone Dimension Standard Wear limit A 0.7 - 0.9 (0.028 - 0.035) 0.2 (0.008) B 0.6 - 1.1 (0.024 - 0.043) AVAILABLE CHECK PLUGS Reverse check plug Reverse check turning torque 4.9 - 7.4 N·m (50 - 75 kg-cm, 43 - 65 in-lb) Length mm (in) Part number 8.3 (0.327) 32188-M8001* 7.1 (0.280) 32188-M8002 7.7 (0.303) 32188-M8003 8.9 (0.350) 32188-M8004 * Standard check plug AVAILABLE SNAP RINGS Input shaft front bearing Allowable clearance 0 - 0.1 mm (0 - 0.004 in) Thickness mm (in) Part number 1.27 (0.0500) 32204-M8004 1.33 (0.0524) 32204-M8005 1.39 (0.0547) 32204-M8006 1.45 (0.0571) 32204-M8007 Input shaft 5th synchronizer hub Allowable clearance 0 - 0.1 mm (0 - 0.004 in) Thickness mm (in) Part number 2.00 (0.0787) 32311-M8812 2.05 (0.0807) 32311-M8813 2.10 (0.0827) 32311-M8814 2.15 (0.0846) 32311-M8815 2.20 (0.0866) 32311-M8816 2.25 (0.0886) 32311-M8817 2.30 (0.0906) 32311-M8818 AVAILABLE C-RINGS Mainshaft C-ring Allowable clearance 0 - 0.1 mm (0 - 0.004 in) Thickness mm (in) Part number 4.45 (0.1752) 32348-50J00 4.52 (0.1780) 32348-50J01 4.59 (0.1807) 32348-50J02 4.66 (0.1835) 32348-50J03 4.73 (0.1862) 32348-50J04 4.80 (0.1890) 32348-50J05 4.87 (0.1917) 32348-50J06 4.94 (0.1945) 32348-50J07 SERVICE DATA AND SPECIFICATIONS (SDS) RS5F32A Inspection and Adjustment — RS5F32A MT-87 |