Nissan Frontier D22. Manual - part 742

 

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Nissan Frontier D22. Manual - part 742

 

 

2004

QUICK REFERENCE CHART: FRONTIER EQUIPPED WITH VG33E/

VG33ER ENGINES

Automatic transmission fluid

2WD

8-3/4 qt

7-1/4 qt

8.3

4WD

9 qt

7-1/2 qt

8.5

Power steering fluid

33.8-37.2 fl oz

35.2-38.7 fl 

oz

1.0-1.1

Capacity (Approximate)

US measure

Imp measure

Liter

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GENERAL INFORMATION

A  GENERAL INFORMATION

CONTENTS

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SECTION 

PRECAUTIONS .......................................................... 3

Precautions for Supplemental Restraint System 
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Description ............................................................... 3
General Precautions  ................................................ 3
Precautions for Three Way Catalyst ......................... 5
Precautions for Fuel (Unleaded Regular Gasoline 
Recommended) ........................................................ 5
Precautions for Fuel (Unleaded Premium Gasoline 
Required) ................................................................. 5
Precautions for Multiport Fuel Injection System or 
Engine Control System  ............................................ 5
Precautions for Hoses  .............................................. 6

HOSE REMOVAL AND INSTALLATION  ............... 6
HOSE CLAMPING  ................................................ 6

Precautions for Engine Oils ...................................... 6

HEALTH PROTECTION PRECAUTIONS ............. 6
ENVIRONMENTAL PROTECTION PRECAU-
TIONS ................................................................... 7

Precautions for Air Conditioning ............................... 7

HOW TO USE THIS MANUAL  ................................... 8

Description ............................................................... 8
Terms ....................................................................... 8
Units ......................................................................... 8
Contents ................................................................... 8
How to Follow Trouble Diagnoses ............................ 8

DESCRIPTION ...................................................... 9
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES  ................................................. 9
HARNESS WIRE COLOR AND CONNECTOR 
NUMBER INDICATION  ....................................... 10
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ................................11

How to Read Wiring Diagrams  ............................... 13

CONNECTOR SYMBOLS ................................... 13
SAMPLE/WIRING DIAGRAM — EXAMPL — ..... 14
DESCRIPTION .................................................... 16

Abbreviations ......................................................... 21

SERVICE INFORMATION FOR ELECTRICAL INCI-

DENT ......................................................................... 22

How to Check Terminal ........................................... 22

CONNECTOR AND TERMINAL PIN KIT  ............ 22
HOW TO PROBE CONNECTORS ...................... 22

How to Perform Efficient Diagnosis for an Electrical 
Incident ................................................................... 25

WORK FLOW  ...................................................... 25
INCIDENT SIMULATION TESTS  ........................ 25
CIRCUIT INSPECTION  ....................................... 28

Control Units and Electrical Parts  ........................... 33

PRECAUTIONS .................................................. 33
SMJ INSTALLATION  ........................................... 34

CONSULT-II CHECKING SYSTEM  .......................... 35

Description .............................................................. 35
Function and System Application  ........................... 35
Nickel Metal Hydride Battery Replacement  ............ 35
Checking Equipment  .............................................. 35
CONSULT-II Data Link Connector (DLC) Circuit  .... 36

INSPECTION PROCEDURE  .............................. 36

LIFTING POINT ......................................................... 37

Lifting Points  ........................................................... 37

PANTOGRAPH JACK  ......................................... 37
GARAGE JACK AND SAFETY STAND  .............. 37
2-POLE LIFT  ....................................................... 38

TOW TRUCK TOWING  ............................................. 39

Tow Truck Towing  ................................................... 39

2WD MODELS  .................................................... 39
4WD MODELS  .................................................... 40

Vehicle Recovery (Freeing a stuck vehicle) ............ 40

TIGHTENING TORQUE OF STANDARD BOLTS  .... 41

Tightening Torque Table  ......................................... 41

RECOMMENDED CHEMICAL PRODUCTS AND 
SEALANTS ............................................................... 42

Recommended Chemical Products and Sealants ... 42

IDENTIFICATION INFORMATION  ............................ 43

Model Variation ....................................................... 43
Identification Number .............................................. 45

VEHICLE IDENTIFICATION NUMBER 
ARRANGEMENT ................................................ 45
ENGINE SERIAL NUMBER  ................................ 46

PRECAUTIONS

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PRECAUTIONS

PFP:00001

Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT 
BELT PRE-TENSIONER”

EAS00123

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.

WARNING:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

Description

EAS00124

Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.

General Precautions

EAS00125

Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refriger-
ant gas, etc. When working in a pit or other enclosed area, be
sure to properly ventilate the area before working with hazard-
ous materials.
Do not smoke while working on the vehicle.

Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.

When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.

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