Nissan PULSAR N13 Series / ASTRA LD Series. Manual - part 22

 

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Nissan PULSAR N13 Series / ASTRA LD Series. Manual - part 22

 

 

Fuel and Engine Management

 

89

 

 

The procedure for fabricating an LED test lamp is 

fully described in the Electrical System section.

 

If a conventional test lamp with a filament type 

bulb is to be used, ensure that the current draw of the 
test lamp does not exceed 0.3 amp to avoid damage to 
the electronic components.

 

To check the current draw connect an accurate 

ammeter, such as the multimeter described previ- 
ously, in series with the test lamp and a battery.

 

If the ammeter reads less than 0.3 amp the test 

lamp is suitable.

 

Tachometer

 

(1)  Disconnect the resistor from the tachometer 

pick-up  wiring connector which  is  located  on  the 
ignition coil wiring harness, and connect the positive 
lead of an accurate tachometer to the brown wire 
terminal in the wiring connector. 

(2)  Connect the negative lead to a good earthing 

point. 

 

View showing the location of the tachometer pickup 

wiring connector with the resistor installed. 

Timing Light

 

(1)  Connect the timing light to the engine fol- 

lowing the instrument manufacturers instructions.

 

NOTE: Do not connect or disconnect the 
timing light with the engine running as 
voltage surges could damage the alternator 
or control unit. Do not allow the high 
tension leads to open circuit with the engine 
running as damage to the engine manage- 
ment system could result.

 

(2)  Do not connect the timing light positive lead 

to the alternator output terminal. Where possible, 
connect the power leads of the timing light to an 
external power source to prevent possible transient 
voltages damaging the alternator or control unit.

 

4.    SYSTEM DIAGNOSIS AND ADJUSTMENTS

 

NOTE: Due to the use of complex electronic 
components in the engine management sys-

 

tem, the diagnosis and testing procedures 
described in this section should not be 
carried out by persons lacking an under- 
standing of electronics and the precautions 
associated with the servicing of electronic 
components. It is recommended that should 
a fault arise in the system, the vehicle be 
referred to an authorized workshop.

 

The control unit can be damaged by 

component faults not indicated by the self 
diagnosis codes and the renewal of the 
control unit without locating the cause of 
the failure will result in the failure of the 
replacement unit. It is for this reason that 
the practice of substituting components to 
isolate faults is not recommended.

 

Prior to performing any of the follow- 

ing operations, refer to the Service Pre- 
cautions and Procedures heading.

 

PRELIMINARY CHECKS

 

Prior to performing the Self Diagnosis Test Pro- 

cedures, perform the following preliminary checks and 
rectify any problems as necessary.

 

(1)  Check for an adequate supply of fuel in the 

fuel tank. 

(2)  Check the wiring connectors and earth points 

of all engine  management components for clean, 
secure connections. To prevent damage to the control 
unit, disconnect the negative battery terminal before 
disconnecting any engine management wiring connec- 
tors. 

(3)  Check the condition of the battery. Refer to 

the Electrical System section for checking procedures. 
Rectify any faults as necessary. 

(4)  Check the air cleaner element for restriction. 
(5)  Check for air leaks at the throttle body, inlet 

manifold and all related hoses. 

(6)  Check the fuel pump pressure as described 

later in this section. 

(7)  Ensure that the engine is in a satisfactory 

mechanical condition and is in tune. Refer to the 
Engine and Engine Tune-up sections as necessary. 

SELF DIAGNOSIS

 

This function is very useful in locating system 

faults particularly intermittent problems. However, 
the self diagnosis mode does not provide comprehen- 
sive testing of the engine management system, and 
therefore should always be used in conjunction with 
the other test procedures described later, in order to 
accurately locate system faults.

 

To Interpret Self Diagnosis Codes

 

Once the self diagnosis mode is activated, various 

fault codes will be displayed as a series of flashes by 
the ECM warning lamp on the instrument cluster.

 

90

 

Fuel and Engine Management

 

 

To identify the code number, count the number of 

times the ECM warning lamp flashes. Each fault code 
comprises two groups of flashes separated by a 1.2 
second pause. The first group represents tens and the 
second group represents single units. For example 1 
flash followed by a 1.2 second pause followed by 4 
flashes would be code number 14. Similarly 4 flashes 
followed by a 1.2 second pause followed by 2 flashes 
would be code number 42.

 

The code will be displayed three times. If more 

than one fault code is present, the self diagnosis 
system will indicate each one in numerical order, with 
a 3.2 second pause between each code, and then 
repeat the sequence.

 

The fault codes can be identified as follows:

 

 

CODE NUMBER

 

FAULT AREA

12

 

Satisfactory operation

 

13

 

Oxygen sensor open circuit

14

 

Coolant temperature sensor

 

circuit (voltage low)

 

15

 

Coolant temperature sensor

 

circuit (voltage high)

 

21

 

Throttle position sensor circuit

 

(voltage high)

 

22

Throttle position sensor circuit

 

(voltage low)

 

23

MAT sensor circuit

 

(voltage' high)   1.8  liter  engine

 

only

 

24

 

Vehicle speed sensor circuit

25

 

MAT sensor circuit

 

 

(voltage   low)   1.8   liter  engine

 

only

 

33

 

MAP sensor circuit

 

 

(voltage high)

 

34

MAP sensor circuit

 

(voltage low)

 

42

 

Electronic spark timing circuit

44

 

Oxygen sensor circuit

 

 

(lean exhaust)

 

45

Oxygen sensor circuit

 

(rich exhaust)

 

51

 

Mem-Cal

 

55

 

Control unit input circuits

 

Test Procedure 

(1)  Perform the following checks:

 

(a)  Ensure that the battery voltage is above 11 

volts. 

(b)  Ensure that the throttle valve is fully closed. 
(c)  Place the transaxle in neutral. 
(d)  Ensure that the air conditioner, fan, tights 

and all other accessories are switched off. 

(2)  Turn the ignition On and confirm that the 

ECM  warning  lamp  on  the  instrument  cluster  is 
illuminated but not flashing.

 

If code 55 is displayed, refer to the Control Unit

 

heading, perform the circuit test procedure and rectify 
the cause of the code before proceeding.

 

If the ECM warning lamp flashes codes other than 

code 55, check the wiring harness between the diag- 
nostic link connector terminal B and the control unit 
wiring connector terminal A9 for shorts. Repair or 
renew the wiring harness as necessary.

 

If no fault can be found, renew the control unit.

 

If the ECM warning lamp does not illuminate, 

proceed as follows:

 

(a)  Check the METER fuse located in the fuse 

panel adjacent to the steering column and the fusible 
links located in the fusible link connecting block at the 
rear of the battery. Renew the fuse or fusible links as 
necessary. 

(b)  Check the wiring harness to the instrument 

cluster. Repair or renew the harness. 

(c)  Check the Check Engine lamp bulb. Renew if 

necessary. 

(d)  Check the EGI relay. Renew as necessary. 

 

(3)  Connect a jumper lead across terminals A 

and B on the diagnostic link connector located under 
the front passengers seat above the control unit. 

(4)  Note the codes indicated by the flashing 

ECM warning lamp. 

If code 12 is displayed, the system is operating 

correctly.

 

If codes other than code 12 are displayed, refer to 

the component or circuit test procedure under the 
appropriate heading as indicated by the code number.

 

If more than one code is being displayed, test each 

indicated fault working in the order of display of the 
code numbers.

 

(5)  After completing the self diagnosis test pro- 

cedure, remove the jumper lead from the diagnostic 
link connector. 

(6)  After repairing or renewing the necessary 

 

View  showing   the   location   of  the   diagnostic   link

connector.    Passengers   seat   removed   for   clarity. 

Inset shows the diagnostic link connector terminal

identification. 

Fuel and Engine Management

 

91

 

 

components,  erase  the  self diagnosis  memory  as 
described under the following heading.

 

(7)   Repeat the self diagnosis test procedure and 

ensure that code 12 is displayed.

 

To Erase Memory

 

(1)  With the ignition Off, remove the fusible link 

that is positioned third from the front of the fusible 
link connecting block located at  the rear of the 
battery. 

(2)  Install the fusible link after 10 seconds. 

 

View showing the location of the fusible links. 

TO CHECK AND ADJUST IGNITION TIMING

 

(1)  Connect  a  timing  light  to  the  engine  as 

previously described under the Service Precautions 
and Procedures heading. 

(2)  Start the engine and allow it to reach normal 

operating temperature. 

(3)  Connect a jumper lead between terminals A 

and B on the diagnostic link connector. 

(4)  With the engine idling at the specified speed, 

check the ignition timing with the timing light. 

The timing mark on the crankshaft pulley should 

be aligned with the pointer on the inner liming belt 
cover.

 

(5)  If necessary,  loosen  the distributor body 

retaining nuts and turn the distributor until the timing 
marks are aligned. 

(6)  Tighten the distributor body retaining nuts 

and check that the timing is correct. 

(7)  Remove the jumper lead from the diagnostic 

link connector and disconnect the timing light from 
the engine. 

TO ADJUST BASE IDLE SPEED

 

NOTE: The idle speed is controlled by the 
idle air control (IAC)  valve and is not

 

adjustable. The throttle stop screw controls 
the base idle speed and is factory set. The 
following base idle speed adjustment should 
only be performed if the throttle body has 
been renewed, or if comprehensive testing of 
related components indicates that adjust- 
ment is required.

 

(1)  Before adjusting the base idle speed perform 

the following tests;

 

(a)  Check the spark plug gaps, the high tension 

leads and the ignition timing as described previously 
in the Engine Tune-up section. 

(b)  Check the air inlet system for leaks between 

the throttle body and inlet manifold and the inlet 
manifold and cylinder head. 

NOTE; Any vacuum leaks will make the 
engine idle faster than it should.

 

(c)  Check that all wiring connectors and vacuum 

hoses are securely connected. 

(d)  Ensure  that  the transaxle  is  in  Park or 

Neutral. 

(e)    Ensure that the air cleaner element is service- 

able.

 

(2)  On 1.6 liter engines, remove the air cleaner 

assembly,   disconnect  the   vacuum   hose  from  the 
throttle body and seal the vacuum hose fitting. 

(3)  Ensure that the throttle valve moves freely 

and returns to the fully closed position when slowly 
released. 

(4)  Connect an accurate tachometer to the en- 

gine as previously described under the Service Pre- 
cautions and Procedures heading. 

(5)  Start the  engine and  allow the engine  to 

warm up and the idle rpm to stabilize. Check that all 
electrical   accessories   and   the  air  conditioning,   if 
equipped, are turned off. 

(6)  With the engine idling in Park or Neutral, 

slowly disconnect the brake servo unit vacuum supply 
hose from the inlet manifold. Allow the engine to run 
for one minute. 

Location of the base idle adjusting screw.  1.8 liter 

engine. 

92

 

Fuel and Engine Management

 

  

 

Installed view of the throttle body assembly showing 

the location of the base idle adjusting screw. 1.6 liter 

engine. 

(7)  Disconnect the IAC valve wiring connector 

and slowly connect the vacuum supply hose to the 
inlet manifold. Allow five seconds to elapse and note 
the engine speed. 

(8)  If the engine speed is not to Specifications, 

remove the plug from the throttle body housing on 1.6 
liter engines, or the cap from the base idle adjusting 
screw on 1.8 liter engines, and adjust the idle screw 
until the engine speed is 625 rpm. 

(9)  Stop the engine and connect the IAC valve 

wiring connector. 

(10)  On 1.8 liter engines, install a new cap to 

the 
base idle adjusting screw. 

On 1.6 liter engines, seal the throttle stop screw 

with silicone sealant and install the air cleaner assem- 
bly.

 

(11)  Erase the memory codes as previously de- 

scribed. 

(12)  Start the engine and increase the speed to 

3 000 rpm for 10 seconds to allow the idle air control 
valve to reset. 

5.    FUEL SUPPLY COMPONENTS

 

Special Equipment Required:

 

To Check Fuel Pressure — 0-500 kPa pressure 
gauge

 

NOTE: Before proceeding with any of the 
operations in this section, refer to the Ser- 
vice Precautions and Procedures heading.

 

TO DEPRESSURISE FUEL SYSTEM

 

(1)  Lift the front edge of the rear seat cushion on 

each side, slide the cushion forward and remove it 
from the vehicle. 

(2)  Disconnect  the  fuel  pump wiring  harness 

connector. 

When depressurizing the fuel system, remove the rear 

seat cushion and  disconnect the fuel pump wiring 

connector. 

(3)  Start and  run the engine  until  it  stalls. 

Operate the starter motor for 10 seconds to ensure 
that the pressure has dissipated. 

(4)  Connect the fuel pump wiring connector and 

install the rear seat cushion. 

NOTE: Failure to depressurize the fuel sys- 
tem when instructed may result in a fuel 
spray and possible fire.

 

TO TEST FOR EXTERNAL LEAKS

 

(1)  Connect a jumper lead between terminals G 

and H on the diagnostic link connector. 

(2)  Switch the ignition On. 
(3)  Check for leaks at all hose connections and 

joints between the fuel pump and the engine. 

(4)  Switch the  ignition  Off and   remove  the 

jumper lead from the diagnostic link connector. 

(5)  If renewal  of a component  is necessary, 

depressurize the fuel system as previously described. 

(6)  Use only hoses and clamps as specified by 

the manufacturer. 

TO CHECK FUEL PRESSURE

 

(1)  Depressurize the fuel system as previously 

described. 

(2)  On 1.6 liter engines, remove the air cleaner 

as described in this section under the Air Cleaner 
Assembly heading. 

(3)  On 1.8 liter engines, release the hose clamp 

securing the fuel supply hose to the  fuel rail and 
disconnect the hose. 

On 1.6 liter engines, release the hose clamp 

securing the fuel supply hose to the rear throttle body 
hose fitting and disconnect the hose.

 

(4)  Using a suitable gauge, tee piece, short piece 

of fuel hose and clamps, install the pressure 
gauge 
between the fuel supply hose and the fuel rail on 1.8

 

 

 

 

 

 

 

 

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