Content .. 652 653 654 655 ..

Nissan March K13. Manual - part 654

TRANSAXLE ASSEMBLY

TM-33

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

13. Install differential side bearing outer races until they reach clutch

housing and transaxle case, using the drift (A) [SST:
KV32300QAE].

CAUTION:

Replace differential side bearing outer race and differential
side bearing as a set.

14. Install bushings (1) until they reach clutch housing, using a drift

(A) [Commercial service tool].

15. Install oil channel to clutch housing.

CAUTION:

Never reuse oil channel.

16. Install mainshaft front bearing so that it becomes even to clutch

housing surface, using the drift (A) [SST: ST33400001].

17. Install input shaft front bearing so that it becomes even to clutch

housing surface, using the drift [SST].

18. Install pinion gear, pinion shaft, and speed sensor to clutch

housing.

19. Install final drive assembly (1) to clutch housing.
20. Install dowel pins (2) and magnet to clutch housing.

PCIB1549E

JPDIC0637ZZ

PCIB1544E

SCIA1785J

PCIB1533E

TM-34

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

21. Install reverse gear assembly to clutch housing, and then install

retaining pin to clutch housing, using a pin punch.

CAUTION:

Never reuse retaining pin.

22. Install 1st-2nd shift fork to 1st-2nd fork rod, and then install

retaining pin to 1st-2nd shift fork.

CAUTION:

• Never reuse retaining pin.
• Replace 1st-2nd fork rod and 1st-2nd shift fork as a set.

23. Set 1st-2nd fork rod assembly (1) onto mainshaft assembly (2),

and then install them to clutch housing.

24. Install lock pins (

) to clutch housing.

25. Install 3rd-4th shift fork to 3rd-4th fork rod, and then install

retaining pin to 3rd-4th shift fork.

CAUTION:

• Never reuse retaining pin.
• Replace 3rd-4th fork rod and 3rd-4th shift fork as a set.

26. Install 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2),

and input shaft assembly (3) to clutch housing according to the
following steps.

Pull 1st-2nd fork rod (4) up, and then maintain the neutral posi-
tion.

Set 3rd-4th fork rod assembly onto 3rd-4th coupling sleeve, and
then install them together with input shaft assembly to clutch
housing.

CAUTION:

• Set lock pin (3rd-4th fork rod side) onto 1st-2nd fork rod

groove and then install 3rd-4th fork rod assembly.

MCIB0033E

PCIB1532E

JPDIC0534ZZ

PCIB1628E

TRANSAXLE ASSEMBLY

TM-35

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

• Be careful with the orientation of 3rd-4th coupling sleeve.

• Install 3rd input gear of input shaft assembly so that it is

set under reverse main gear of 3rd-4th coupling sleeve.

• Replace 3rd-4th coupling sleeve and 3rd-4th synchronizer

hub as a set.

Install springs and insert keys to 3rd-4th synchronizer hub.

Apply gear oil to 4th baulk ring.

Install 4th baulk ring.

27. Install 5th-reverse fork rod (1) to clutch housing according to the

following steps.

CAUTION:

Replace 5th-reverse fork rod and 5th-reverse shift fork as a
set.

Pull gear of reverse gear assembly (2) up.

Temporarily install 5th-reverse fork rod to clutch housing.

Press gear of reverse gear assembly (1) down and then install
5th-reverse fork rod (2) to clutch housing.

CAUTION:

Set levers of 5th-reverse fork rod so as to align with reverse
gear assembly groove (

28. Install 4th main gear (2) and spacer (1) to mainshaft.

CAUTION:

Install spacer so that spacer protrusion faces to transaxle
rear side.

29. Press 3rd-4th shift fork down and then shift 3rd-4th coupling

sleeve to 3rd gear side.

: 4th main gear side

: 3rd main gear side

PCIB1551E

MCIB0061E

PCIB1629E

PCIB1552E

PCIB1529E

TM-36

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

30. Shift the shifter lever A (1) to the 3rd gear position.

NOTE:
• If it is not shifted to the 3rd gear position, transaxle case can-

not be installed to clutch housing.

• The 3rd gear position means that shifter lever A is fully rotated

clockwise and it is returned approximately 10 degrees.

31. Apply recommended sealant to transaxle case mounting surface

of clutch housing.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

• Never allow old liquid gasket, moisture, oil, or foreign

matter to remain on mounting surface.

• Check that mounting surface is not damaged.
• Apply a continuous bead of liquid gasket to the mounting surface.

32. Install transaxle case to clutch housing. If it is difficult to install,

slightly rotate shifter lever A counterclockwise, and then install.

CAUTION:

• Never disrupt liquid gasket bead with transaxle case or

other objects during installation.

• Be careful to align the lever of 5th-reverse fork rod with

reverse gear assembly groove.

33. Rotate input shaft so that bearing and shaft fit each other, and

then tighten transaxle mounting bolts (

) to the specified

torque.

34. Apply recommended sealant to position switch thread and check

ball plug thread. Tighten them to transaxle case and them to the
specified torque.
• Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-

alent.

CAUTION:

Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.

35. Apply gear oil to mainshaft spline.

36. Install 5th main gear (1) to mainshaft, using a suitable bolt (A)

[M10 x 1.0] and a suitable nut (B).

PCIB1524E

: Selector

: Shift fork

PCIB1553E

JPDIC0610ZZ

PCIB1554E

Content .. 652 653 654 655 ..