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EM-220 < DISASSEMBLY AND ASSEMBLY > [MR18DE] ENGINE UNIT • Measure the clearance between thrust bearings and crankshaft arm when crankshaft is moved fully forward or backward with a dial • If the measured value exceeds the limit, replace thrust bearings, and measure again. If it still exceeds the limit, replace crankshaft CONNECTING ROD SIDE CLEARANCE • Measure the side clearance between connecting rod and crank- shaft arm with a feeler gauge (A). • If the measured value exceeds the limit, replace connecting rod, and measure again. If it still exceeds the limit, replace crankshaft PISTON TO PISTON PIN OIL CLEARANCE Piston Pin Hole Diameter Measure the inner diameter of piston pin hole with an inside Piston Pin Outer Diameter Measure the outer diameter of piston pin with a micrometer (A). Piston to Piston Pin Oil Clearance (Piston to piston pin oil clearance) = (Piston pin hole diameter) – (Piston pin outer diameter) • If oil clearance is out of the standard, replace piston and piston pin assembly. NOTE: Standard : 0.10 - 0.26 mm (0.0039 - 0.0102 in) Limit : 0.30 mm (0.012 in) PBIC3252J Standard : 0.20 - 0.35 mm (0.0079 - 0.0138 in) Limit : 0.40 mm (0.0157 in) PBIC3251J Standard: 19.993 - 19.999 mm (0.7871 - 0.7874 in) PBIC3265J Standard: 19.989 - 19.995 mm (0.7870 - 0.7872 in) PBIC3266J Standard: 0.002 - 0.006 mm (0.0001 - 0.0002 in) |