Nissan Tiida C11. Manual - part 687

 

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Nissan Tiida C11. Manual - part 687

 

 

EM-100

< DISASSEMBLY AND ASSEMBLY >

[HR16DE]

CYLINDER BLOCK

CYLINDER BLOCK

Exploded View

INFOID:0000000001381433

1.

Crankshaft position sensor (POS) cover

2.

Crankshaft position sensor (POS)

3.

O-ring

4.

Water drain plug

5.

Cylinder block

6.

Oil level gauge

7.

Oil level gauge guide

8.

O-ring

9.

Knock sensor

AWBIA0153GB

CYLINDER BLOCK

EM-101

< DISASSEMBLY AND ASSEMBLY >

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Disassembly and Assembly

INFOID:0000000001381434

DISASSEMBLY

1.

Remove oil pan (upper). Refer to 

EM-96, "Removal and Installation"

.

2.

Remove cylinder head. Refer to 

EM-80, "Removal and Installation"

.

3.

Remove knock sensor.

CAUTION:

Carefully handle knock sensor avoiding shocks.

4.

Remove crankshaft position sensor (POS) and cover.

CAUTION:

• Avoid impacts such as a dropping.
• Never disassemble.
• Keep it away from metal particles.
• Never place the sensor where it is exposed to magnetism.

5.

Remove piston and connecting rod assembly with the following procedure:
• Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer to

EM-108, "Inspection"

.

a.

Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center. 

b.

Remove connecting rod cap. 

c.

Using a hammer handle or similar tool, push piston and connect-
ing rod assembly out to the cylinder head side. 

CAUTION:

• Be careful not to damage matching surface with connect-

ing rod cap.

• Be careful not to damage the cylinder wall and crankshaft

pin, resulting from an interference of the connecting rod
big end.

6.

Remove connecting rod bearings. 

CAUTION:

Identify installation positions, and store them without mixing up.

7.

Remove piston rings form piston. 
• Before removing piston rings, check the piston ring side clearance. Refer to 

EM-108, "Inspection"

.

• Use a piston ring expander (commercial service tool) (A).

CAUTION:

• When removing piston rings, be careful not to damage

the piston.

• Be careful not to damage piston rings by expanding

them excessively.

10. Oil pressure switch

11. Top ring

12. Second ring

13. Oil ring

14. Piston pin

15. Piston

16. Connecting rod

17. Connecting rod bearing (upper)

18. Main bearing (upper)

19. Thrust bearing

20. Crankshaft key

21. Connecting rod cap bolt

22. Connecting rod cap

23. Connecting rod bearing (lower)

24. Main bearing (lower)

25. Crankshaft

26. Signal plate

27. Rear oil seal

28. Flywheel 

29. Main bearing cap bolt

30. Main bearing cap

A.

Refer to 

EM-101

KBIA3365J

PBIC3233J

EM-102

< DISASSEMBLY AND ASSEMBLY >

[HR16DE]

CYLINDER BLOCK

8.

Remove piston from connecting rod.
• Use a piston pin press stand (SST) and a press to remove the

piston pin.

CAUTION:

Be careful not to damage the piston and connecting rod.
NOTE:
The joint between the connecting rod and the piston pin is a
press fit.

9.

Remove the main bearing cap in the following procedure.
• Measure crankshaft end play before loosening main bearing cap bolts. Refer to 

EM-108, "Inspection"

a.

Loosen and remove bolts in several steps in reverse of the
numerical order shown in the figure.

• TORX socket (size: E14) can be used.

b.

Remove the main bearing cap from the cylinder block while tapping lightly with a plastic hammer.

10. Remove crankshaft (2).

CAUTION:

• Be careful not damage or deform signal plate (1) mounted

on crankshaft.

• When setting crankshaft on a flat floor surface, use a

block of wood to avoid interference between signal plate
and the floor surface.

• Never remove signal plate unless it is necessary to do so.
NOTE:
When removing or installing signal plate, use TORX socket (size
T40).

11. Pull rear oil seal out from rear end of crankshaft.

12. Remove main bearing (upper and lower) and thrust bearings from cylinder block and main bearing cap.

CAUTION:

Identify installation positions, and store them without mixing up.

ASSEMBLY

1.

Fully air-blow engine coolant and engine oil passages in cylinder block, cylinder bore and crankcase to
remove any foreign material.

CAUTION:

Use a goggles to protect eyes.

A

: Drift [KV10109730]

B

: Center cap [KV10110310]

C

: Press stand [ST13030020]

PBIC5270J

: Engine front

PBIC3744E

PBIC3745E

CYLINDER BLOCK

EM-103

< DISASSEMBLY AND ASSEMBLY >

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2.

Install water drain plug (1) to cylinder block as shown in the fig-
ure. 

Use Genuine Liquid Gasket or equivalent. 

3.

Install main bearings and thrust bearings with the following procedure:

a.

Remove dust, dirt, and engine oil on the bearing mating surfaces of cylinder block.

b.

Install thrust bearings to the both sides of the No. 3 journal hous-
ing (B) on cylinder block.

• Install thrust bearings with the oil groove (A) facing crankshaft

arm (outside). 

c.

Install the main bearings (1) paying attention to the direction.
• Install the one with oil holes (A) onto cylinder block and the

one without oil holes onto main bearing cap.

• Before installing main bearings, apply new engine oil to the

bearing surface (inside). Do not apply engine oil to the back
surface, but thoroughly clean it.

• Ensure the oil holes on cylinder block and those on the corre-

sponding bearing are aligned.

• Install the main bearing in the position shown in the figure.

NOTE:
Install the main bearing in the center position with the following
dimension. For service operation, the center position can be
checked visually.

: Engine front

PBIC3742E

: Engine front

PBIC3258J

PBIC3746E

1

: Cylinder block

2

: Main bearing (upper)

3

: Main bearing (lower)

4

: Main bearing cap

: Engine front 

PBIC3747E

Journal position

No. 1

No. 2

No. 3

No. 4

No. 5

L1 [Unit: mm (in)]

1.65–2.05 1.25–1.65

2.30–2.70

1.25–1.65

1.60–2.00

(0.065-0.081)

(0.049-0.065)

(0.091-0.106)

(0.049-0.065)

(0.063-0.079)

L2 [Unit: mm (in)]

1.30–1.70

1.30–1.70

2.30–2.70

1.30–1.70

1.30–1.70

(0.051-0.067)

(0.051-0.067)

(0.091-0.106)

(0.051-0.067)

(0.051-0.067)

 

 

 

 

 

 

 

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