Mitsubishi Outlander XL. Manual - part 961

 

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Mitsubishi Outlander XL. Manual - part 961

 

 

3.

Inspect the battery carrier for damage caused by loss of acid
from battery. If acid damage is present, it is necessary to clean
area  with  a  solution  of  clean  warm  water  and  baking  soda.
Scrub area with a stiff bristle brush. Wipe clean with a cloth
moistened with ammonia or baking soda in water.

4.

Clean the battery, especially the top, with the same solutions
as described in step 3.

5.

Inspect the battery case and cover for cracks. If cracks are
present, battery must be replaced.

6.

Clean the battery post with a suitable battery post cleaning
tool.

7.

Clean  the  inside  surfaces  of  the  terminal  clamps  with  a
suitable battery terminal cleaning tool. Replace damaged or
frayed cables and broken terminal clamps.

8.

Install the battery in the vehicle.

9.

Connect the positive and negative cables to the battery in the
order of mention.

10.

Tighten the clamp nut securely.

BATTERY CHARGING

M15401000011USA0000010000

When  batteries  are  being  charged,  an  explosive
gas forms beneath the cover of each cell. Do not
smoke  near  batteries  on  charge  or  which  have
recently been charged. Do not break live circuits
at the terminals of the batteries on charge. A spark
will occur where the live circuit is broken. Keep all
open flames away from the battery.

Battery  electrolyte  temperature  may  temporarily  be
allowed  to  rise  to  55  °C  (131  °F).  Increase  of
electrolyte  temperature  above  55  °C  (131  °F)  is
harmful to the battery, causing deformation of battery
cell, decrease in life of battery, etc.

CHARGE RATE

If  the  test  indicator  is  white,  the  battery  should  be
charged as outlined below. When the dot appears or

when  maximum  charge  shown  below  is  reached,
charging should be stopped.

Charge Rate Chart

Battery

80D26L

Slow charging

5 amps 11 hours
10 amps 6 hours

Fast charging

20 amps 3 hours
30 amps 2 hours

BATTERY TEST

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BATTERY TESTING PROCEDURE

STEP 1. Check the battery cables.

(1)

Remove  the  negative  cable,  then  the  positive
cable.

(2)

Check for dirty or corroded connections.

Q:Are  the  battery  cables  dirty  or  have  corroded

connections?

YES:

 Clean the battery cables. Then go to Step

2.

NO:

 Go to Step 2.

BATTERY

54Aa-3

ON-VEHICLE SERVICE

STEP 2. Check the battery posts.
Check for loose battery post.

Q:Are the battery posts loose?

Yes:

 Replace the battery. Then go to Step 4.

NO:

 Go to Step 3.

STEP 3. Check the battery case and cover.

(1)

Remove the hold-downs and shields.

(2)

Check for broken/cracked case or cover.

Q:Is the battery case or cover faulty?

YES:

 Replace the battery. Then go to Step 4.

NO:

 Go to Step 4.

STEP 4. Check the open circuit voltage.

(1)

Turn headlights on for 15 seconds.

(2)

Turn headlights off for two minutes to allow battery
positive voltage to stabilize.

(3)

Disconnect the battery cables.

(4)

Read open circuit voltage.

Q:Is open circuit voltage 12.4 volts or more?

YES:

 Charge the battery at 5 amps for 15 hours.

Then re-test.

NO:

 Go to Step 5.

STEP 5. Check the load test.

(1)

Connect a load tester to the battery.

(2)

Load the battery at the recommended discharge
rate  (See  LOAD  TEST  RATE  CHART)  for  15
seconds.

(3)

Read voltage after 15 seconds, then remove load.

(4)

Compare the measured value with the minimum
voltage. (See LOAD TEST CHART.)

Q:Is the voltage higher than minimum voltage?

YES:

 The battery is normal.

NO:

 Replace the battery. Then go to Step 4.

LOAD TEST CHART

Temperature °C (°
F)

21

 (70)

AND
ABOVE

16 (60)

10 (50)

4 (40)

-1 (30)

-7 (20)

-12 (10) -18 (0)

Minimum voltage

9.6

9.5

9.4

9.3

9.1

8.9

8.7

8.5

LOAD TEST RATE CHART

Load test

290 amps

Cranking ratio -18°C (0°F)

582 amps

Reserve capacity

133 minutes

Application

80D26L

54Aa-4

BATTERY

ON-VEHICLE SERVICE

REMOVAL AND INSTALLATION

M15401000013USA0000010000

ZC5019920000

1

9

10

11

2

3

4

6

7

8

8.5 ± 1.5 N·m  
76 ± 13 in-lb

12 ± 2 N·m  
102 ± 22 in-lb

4.0 ± 1 N·m  
36 ± 8 in-lb

5.0 ± 1 N·m  
44 ± 9 in-lb

6.0 ± 2 N·m  
53 ± 18 in-lb

5

Removal steps

1.

Fusible link cover

2.

Battery terminal assembly

3.

Battery (-) terminal connection harness

4.

Battery holder

5.

Battery bolt

6.

Battery cover

7.

Battery

Removal steps

8.

Battery tray

9.

Battery  (+)  terminal  connection
harness

10. Fusible link box
11. Battery  (+)  terminal  connection

harness

BATTERY

54Aa-5

REMOVAL AND INSTALLATION

MEMO

54Aa-6

BATTERY

 

 

 

 

 

 

 

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