Mitsubishi Outlander XL. Manual - part 1025

INSPECTION

HEADLIGHT RELAY CHECK

M15410900028USA0000010000

HEADLIGHT RELAY (LOW) CHECK

ZC603676

2

3

4

1

0000

Headlight relay (LOW)

Headlight relay  
(LOW)

A-28X

FEELD 
EFFECT 
TRANSISTOR

Battery voltage

Terminal
number

Normal
condition
s

Not energized

3 - 4

No
continuity

With

 current

 supply

[terminal  4  (+),  terminal  1
(-)]

Continuity
exists (2 Ω
or less)

LIGHTING

54Ac-173

HEADLIGHT

HEADLIGHT RELAY (HIGH) CHECK

ZC603675

2

3

4

1

0002

Headlight relay (HIGH)

Headlight relay 
(HIGH)

A-20X

Battery voltage

Terminal
number

Normal
condition
s

Not energized

3 - 4

No
continuity

With

 current

 supply

[terminal  1  (+),  terminal  2
(-)]

Continuity
exists (2 Ω
or less)

BRACKET REPAIR OF HEADLIGHT ASSEMBLY

M15410900167USA0000010000

If damage is present to locations other than the repairable
bracket, replace the assembly.

ZC6016240000

Bracket C

Bracket A

Bracket B

Bracket D

When only brackets A, B, or C shown in the figure are damaged,
a low-cost repair can be performed by mounting a repair bracket.
If  the  bracket  D  is  damaged,  cut  off  the  damaged  bracket  D.
(Mounting of repair bracket is not needed.)

54Ac-174

LIGHTING

HEADLIGHT

OPERATIONS BEFORE REPAIRING BRACKET

Remove  the  headlight  assembly.  Then,  remove  the  bulb,
headlight socket cover vehicles with discharge headlight, and
headlight control unit vehicles with discharge headlight (Refer
to P.54Ac-171).

REPAIR PROCEDURE OF BRACKET A

ZC6016250000

Damage bracket A

1.

Cut off the damaged bracket A.

2.

Remove  the  remaining  bracket  cut  surface  using  the
sandpaper.

ZC6016260000

Tapping 
screw

Repair bracket A

3.

Affix the repair bracket to the headlight assembly using the
tapping screw.

REPAIR PROCEDURE OF BRACKET B

ZC6016270000

Damage bracket B

Installation boss

1.

Cut the damaged bracket B so that the cut surface becomes
8  mm  (0.31  inch)  or  less  from  the  mounting  boss  bearing
surface for repair bracket.

2.

Smoothen the bracket cut surface using sandpaper.

LIGHTING

54Ac-175

HEADLIGHT

ZC6016280000

Tapping   
screw

Repair bracket B

3.

Affix the repair bracket to the headlight assembly using the
tapping screw.

REPAIR PROCEDURE OF BRACKET C

ZC6016290000

Headlight
assembly

Damage bracket C

1.

Cut the damaged bracket C so that the cut surface becomes
3 mm (0.12 inch) or less from the headlight assembly body
surface.

2.

Smoothen the bracket cut surface using sandpaper.

ZC6016300000

Repair  
bracket C

Tapping 
screw

3.

Affix the repair bracket to the headlight assembly using the
tapping screw.

OPERATIONS AFTER REPAIRING BRACKET

1.

Mount  the  bulb,  headlight  socket  cover  vehicles  with
discharge  headlight  and  headlight  control  unit  vehicles  with
discharge headlight, and then mount the headlight assembly
to the vehicle (Refer to P.54Ac-171).

2.

Check  that  the  headlight  assembly  does  not  vibrate  while
driving.

3.

Perform  the  headlight  aiming  adjustment  (refer  to  P.
54Ac-165)  and  light  intensity  measurement  (refer  to  P.
54Ac-167).

54Ac-176

LIGHTING

HEADLIGHT