Mitsubishi Outlander GS45X. Manual - part 1762

TRANSAXLE

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CAUTION

Measure the end play at more than two locations and 
obtain the average of the measurements.
26.Measure the clearance (A) of the 2-6 brake using the 

following procedure. Refer to "SERVICE DATA" for the 
specified 2-6 brake clearance.

(1) While compressing the drive plates, driven plates and 

retaining plate, measure thickness L1 of the pack.

NOTE: If there is no appropriate plate, use the special 
tool, MD998917

Compression load
 [N (kgf)]

800 

− 1800 (82 − 184)

AK603381

A

2-6 Brake

Retaining plate

Snap ring

One-way
clutch

AD

L1

L1

AK603382

Drive 
plates

Driven 
plates

Retaining plate

Retaining plate

AD

AK605056

AC

MD998917

L1

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(2) Measure distance L2 from the end face of the transaxle 

case to the snap ring.

CAUTION

When measuring L3, use the same straight bar as used 
when L2 is measured.

(3) Measure distance L3 from the end face of the side cover 

to the 2-6 brake piston.

(4) Calculate the clearance using the following formula.

Clearance = L2 - (L1 + L3)

(5) Select an appropriate retaining plate so that the specified 

clearance is obtained. Refer to "SERVICE DATA" for 
selecting the retaining plate.

Standard value: 1.9 

− 2.2 mm (0.07 − 0.09 in)

(For 2-6 brake clearance)

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

27.Install the needle bearing on the RR carrier assembly.

28.Install the RR sun gear on the rear side.

AK603383

L2

AK603384

L3

AK603319

AK603318

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CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

29.Install the needle bearing on the RR sun gear on the rear 

side.

30.Install the high clutch hub.

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

31.Install the needle bearing on the reduction internal gear.

32.Install the reduction internal gear on the high clutch hub.

AK603317

AK603316

AK603315

AK603314

TRANSAXLE

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AUTOMATIC TRANSAXLE OVERHAUL

23D-58

CAUTION

• Apply vaseline to the needle bearing before installation.
• Ensure that the needle bearing faces the correct direc-

tion.

33.Install the needle bearing on the reduction internal gear.

34.Install the reduction carrier.

35.Install the reduction sun gear.

CAUTION

Measure the end play at more than two locations and 
obtain the average of the measurements.
36.Measure the reduction sun gear end play (A) using the 

following procedure. Refer to "SERVICE DATA" for the 
specified reduction sun gear end play (A).

AK603313

AK603312

AK603311

AK603385

A

Reduction 

Reduction

Spacer

Side cover

High clutch

drum

sun gear 

carrier 

AD