Mitsubishi Outlander GS45X. Manual - part 1654

GENERAL SPECIFICATIONS

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-5

SECTIONAL VIEW <TRANSFER>

GENERAL SPECIFICATIONS

M1233201000481

AK502599

Item

Specification

Transaxle model

F1CJA

W1CJA

Torque converter

Type

3-element, 1-stage, 2-phase

Stall torque ratio 1.83
Lock-up

Present

Transaxle type

Forward automatic continuously variable (steel belt-driven), reverse 
1 speed

Pulley ratio

Forward

2.349 

− 0.394

Reverse

1.750

Final gear ratio

6.466

Transfer type

Center differential type full-time 4WD

Transfer gear ratio

0.425

SERVICE SPECIFICATIONS

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-6

SERVICE SPECIFICATIONS

M1233202000398

FASTENER TIGHTENING SPECIFICATIONS

M1233205000654

TRANSAXLE

Item

Standard value mm (in)

Reverse brake clearance

1.2 

− 1.5 (0.05 − 0.06)

Total end play

0.25 

− 0.55 (0.010 − 0.022)

Differential preload

0.17 

− 0.23 (0.007 − 0.009)

Reduction gear preload

0.11 

− 0.17 (0.004 − 0.006)

Mounting bore diameter of reduction 
gear bearing outer race

Converter housing side

φ61.949 − 61.979

(

φ2.4389 − 2.4401)

Transaxle case side

Mounting bore diameter of differential 
side bearing outer race

Converter housing side <F1CJA>

φ67.949 − 67.979

(

φ2.6752 − 2.6763)

Converter housing side <W1CJA>

φ84.941 − 84.976

(

φ3.3441 − 3.3455)

Transaxle case side

φ67.949 − 67.979

(

φ2.6752 − 2.6763)

Mounting bore diameter of reduction 
gear bearing inner race

Converter housing side

φ30.008 − 30.029

(

φ1.1814 − 1.1822)

Transaxle case side

Mounting bore diameter of differential 
side bearing inner race

Converter housing side <F1CJA>

φ40.026 − 40.051

(

φ1.5758 − 1.5768)

Converter housing side <W1CJA>

φ60.032 − 60.078

(

φ2.3635 − 2.3653)

Transaxle case side

φ40.026 − 40.051

(

φ1.5758 − 1.5768)

Item

N

⋅m

Detent spring mounting bolt

6.9 (61 in-lb)

Plug

7.5 (66 in-lb)

Clip mounting bolt

5.9 (52 in-lb)

Oil pump mounting bolt (M8 x 1.25 x 70 mm)

19 (14 ft-lb)

Oil pump mounting bolt (M8 x 1.25 x 36 mm)

28 (21 ft-lb)

Control valve assembly mounting bolt

7.9 (70 in-lb)

Manual lever mounting bolt

22.1 (16 ft-lb)

Bracket mounting bolt

7.9 (70 in-lb)

Oil strainer mounting bolt

7.9 (70 in-lb)

Oil pan mounting bolt

7.9 (70 in-lb)

Drain plug

34.3 (25 ft-lb)

Oil guide mounting bolt

5.9 (52 in-lb)

Bracket mounting bolt

26 (19 ft-lb)

Baffle plate mounting bolt

26 (19 ft-lb)

Oil pump cover mounting bolt

26 (19 ft-lb)

SNAP RING, NEEDLE BEARING AND SHIM FOR ADJUSTMENT

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-7

TRANSFER

SNAP RING, NEEDLE BEARING AND SHIM 

FOR ADJUSTMENT

M1233204000413

Snap rings (For adjustment of reverse brake)

Needle bearings (For adjustment of total end play)

Chain cover mounting nut

5.9 (52 in-lb)

Converter housing mounting bolt

45 (33 ft-lb)

Shift lever mounting bolt

17.2 (13 ft-lb)

Inhibitor switch mounting bolt

5.5 (49 in-lb)

Primary pulley speed sensor mounting bolt

5.9 (52 in-lb)

Secondary pulley speed sensor mounting bolt

5.9 (52 in-lb)

CVT fluid cooler mounting bolt

4.2 (37 in-lb)

Plug

7.5 (66 in-lb)

Control cable bracket mounting bolt

25 

± 4 (18 ± 2 ft-lb)

Oil filler tube mounting bolt

8.5 

± 3.5 (75 ± 31 in-lb)

Harness bracket mounting bolt

25 

± 4 (18 ± 2 ft-lb)

FR roll stopper bracket mounting bolt

90 

± 10 (66 ± 7 ft-lb)

RR roll stopper bracket mounting bolt

90 

± 10 (66 ± 7 ft-lb)

Reduction gear nut

250 (184 ft-lb)

Final gear mounting bolt

130 (96 ft-lb)

Item

N

⋅m

Item

N

⋅m

Transfer mounting bolt

68 

± 9 (50 ± 7 ft-lb)

Cover mounting bolt

12 

± 2 (106 ± 18 in-lb)

Thickness mm (in)

Identification

Thickness mm (in)

Identification

2.2 (0.09)

−

2.8 (0.11)

−

2.4 (0.09)

−

3.0 (0.12)

−

2.6 (0.10)

−

Thickness mm (in)

Identification

Thickness mm (in)

Identification

3.58 (0.141)

−

4.26 (0.168)

−

3.75 (0.148)

−

4.43 (0.174)

−

3.92 (0.154)

−

4.60 (0.181)

−

4.09 (0.161)

−

4.77 (0.188)

−

SNAP RING, NEEDLE BEARING AND SHIM FOR ADJUSTMENT

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CONTINUOUSLY VARIABLE TRANSAXLE OVERHAUL

23B-8

Adjusting shims (For adjustment of differential preload) <F1CJA>

Adjusting shims (For adjustment of differential preload) <W1CJA>

Thickness mm (in)

Identification

Thickness mm (in)

Identification

0.40 (0.016)

−

0.96 (0.038)

−

0.44 (0.017)

−

1.00 (0.039)

−

0.48 (0.019)

−

1.04 (0.041)

−

0.52 (0.021)

−

1.08 (0.043)

−

0.56 (0.022)

−

1.12 (0.044)

−

0.60 (0.023)

−

1.16 (0.046)

−

0.64 (0.025)

−

1.20 (0.047)

−

0.68 (0.027)

−

1.24 (0.049)

−

0.72 (0.028)

−

1.28 (0.050)

−

0.76 (0.030)

−

1.32 (0.052)

−

Thickness mm (in)

Identification

Thickness mm (in)

Identification

0.24 (0.009)

−

0.80 (0.032)

−

0.28 (0.011)

−

0.84 (0.033)

−

0.32 (0.013)

−

0.88 (0.035)

−

0.36 (0.014)

−

0.92 (0.036)

−

0.40 (0.016)

−

0.96 (0.038)

−

0.44 (0.017)

−

1.00 (0.039)

−

0.48 (0.019)

−

1.04 (0.041)

−

0.52 (0.021)

−

1.08 (0.043)

−

0.56 (0.022)

−

1.12 (0.044)

−

0.60 (0.024)

−

1.16 (0.046)

−

0.64 (0.025)

−

1.20 (0.047)

−

0.68 (0.027)

−

1.24 (0.049)

−

0.72 (0.028)

−

1.28 (0.050)

−

0.76 (0.030)

−

1.32 (0.052)

−