Mitsubishi Outlander (2003+). Manual - part 260

 

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Mitsubishi Outlander (2003+). Manual - part 260

 

 

ON-VEHICLE SERVICE

BASIC BRAKE SYSTEM

35A-11

CAUTION

After a new brake disc is installed, always 
grind the brake disc with on-the-car type 
brake lathe. If this step is not carried out, the 
brake disc run-out exceeds the specified 
value, resulting in judder.

When the on-the-car type lathe is used, first 

install M12 flat washer on the stud bolt in the 
brake disc side according to the figure, and 
then install the adapter. If the adapter is 
installed with M12 flat washer not seated, the 
brake disc rotor may be deformed, resulting 
in inaccurate grinding.

Grind the brake disc with all wheel nuts 
diagonally and equally tightened to the 
specified torque 100 N

m. When all numbers 

of wheel nuts are not used, or the tightening 
torque is excessive or not equal, the brake 
disc rotor or drum may be deformed, 
resulting in judder.

2. If the disc thickness is less than the limits, replace 

it with a new one. If thickness variation exceeds 
the specification, turn rotor with an on-the-car type 
brake lathe ("MAD, DL-8700PF" or equivalent). If 
the calculated final thickness after turning the 
rotor is less than the standard value, replace the 
disc.

BRAKE DISC RUN-OUT CHECK AND 
CORRECTION
1. Remove the brake caliper assembly, and then 

hold it with wire.

2. Temporarily install the disc with the hub nut.

3. Place a dial gauge approximately 5 mm from the 

outer circumference of the brake disc, and 
measure the run-out of the disc.

Limit:
<Front> 0.04 mm
<Rear> 0.05 mm

AC006226AD

M12 Flat washer

M12 Flat washer

ACX00669

ON-VEHICLE SERVICE

BASIC BRAKE SYSTEM

35A-12

4. If the brake disc run-out exceeds the limit, correct 

it as follows:
(1) Chalk phase marks on the wheel stud and the 

brake disc, which run-out is excessive as 
shown.

(2) Remove the brake disc. Then place a dial 

gauge as shown, and measure the wheel 
bearing axial play by pushing and pulling the 
wheel hub.

Limit: 0.05 mm

(3) If the axial play exceeds the limit, disassemble 

the hub and knuckle/trailing arm assembly to 
check each part.

(4) If the axial play does not exceed the limit, 

dephase the brake disc and secure it. Then 
recheck the brake disc run-out.

CAUTION

After a new brake disc is installed, always 
grind the brake disc with on-the-car type 
brake lathe. If this step is not carried out, the 
brake disc run-out exceeds the specified 
value, resulting in judder.

When the on-the-car type lathe is used, first 

install M12 flat washer on the stud bolt in the 
brake disc side according to the figure, and 
then install the adapter. If the adapter is 
installed with M12 flat washer not seated, the 
brake disc rotor may be deformed, resulting 
in inaccurate grinding.

Grind the brake disc with all wheel nuts 
diagonally and equally tightened to the 
specified torque 100 N

m. When all numbers 

of wheel nuts are not used, or the tightening 
torque is excessive or not equal, the brake 
disc rotor or drum may be deformed, 
resulting in judder.

5. If the run-out cannot be corrected by changing the 

phase of the brake disc, replace the brake disc or 
grind it with the on-the-car type brake lathe 
("MAD, DL-8700PF" or equivalent).

AC201323AC

Chalk marks

AC102407

AC006226AD

M12 Flat washer

M12 Flat washer

BRAKE PEDAL

BASIC BRAKE SYSTEM

35A-13

BRAKE PEDAL

REMOVAL AND INSTALLATION

M1351003400440

Post-installation Operation

Brake Pedal Adjustment (Refer to 

P.35A-4

).

AC301350AC

12 ± 2 N·m

14 ± 3 N·m

6

1

2

3

4

11

9

10

5

12 ± 2 N·m

<M/T>

AC309283AB

12 ± 2 N·m

14 ± 3 N·m

10

6

1

2

3

4

9

7

8

5

12 ± 2 N·m

11

<A/T>

BRAKE PEDAL

BASIC BRAKE SYSTEM

35A-14

INSPECTION

M1351003500180

STOP LAMP SWITCH CHECK

1. Connect an ohmmeter between the stop lamp 

switch connector terminals.

2. There should be no continuity between the 

terminals when the plunger is pushed in as 
shown. There should be continuity when it is 
released.

Removal steps

1. Harness connector
2. Stop lamp switch
3. Adjuster
4. Pedal stopper
5. Snap pin
6. Pin assembly
7. Split pin <A/T>
8. Shift lock cable connection <A/T>
9. Pedal pad
10. Reinforced bracket
11. Brake pedal and pedal support 

member

AC006235AB

4 mm

No continuity

Continuity

 

 

 

 

 

 

 

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