Mitsubishi Montero (2002-2004). Manual - part 533

TRANSMISSION

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-63

65.Install the new O-ring into the transmission case at the 

position shown in the illustration.

66.Install the valve body while inserting the manual valve pin 

into the detent lever groove.

67.Tighten the twenty valve body mounting bolts to the 

specified torque.

Specified torque: 11 

± 1 N⋅m (97 ± 9 in-lb)

BOLT

LENGTH mm (in)

A

25 (1.0)

B

30 (1.2)

C

40 (1.6)

D

45 (1.8)

E

55 (2.2)

AKX00030

O-RING

<V4A51>

AB

AKX00299

O-RING

<V5A51>

AB

AKX00113

DETENT LEVER

MANUAL
VALVE PIN

AB

AKX00115

E

D

D

B

C

D

C

D

A

AB

TRANSMISSION

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-64

68.Install the oil temperature sensor.

69.Connect the connector to the valve body.

70.Install the detent spring.
71.Tighten the detent spring mounting bolt to the specified 

torque.

72.Install the oil filter and a new O-ring.

73.Install the magnet.

CAUTION

Evenly squeeze out the sealant so that it is not insufficient 
or excessive.
74.Apply the sealant MITSUBISHI genuine sealant part number 

MR166584 or equivalent on the oil pan.

AK101326

OIL TEMPERATURE
SENSOR

AB

AKX00028

AKX00027

AKX00026

OIL FILTER

O-RING

AB

AKX00116

3mm (0.12in) DIAMETER

AB

MAGNET

TRANSMISSION

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-65

75.Install the oil pan.
76.Tighten the oil pan mounting bolts to the specified torque.

Specified torque: 11 

± 1 N⋅m (97 ± 9 in-lb)

CAUTION

• Install the parking gear so that the side without the 

spline cut faces the transmission side.

• Heat the parking gear to 160 − 180°C (320 − 356°F) and 

shrink fit up to the stepped section of the output shaft. 
(Only the type with three identification grooves.) Do not 
heat for longer than necessary at this time.

77.Install the parking gear and snap ring.

78.Install the park/neutral position switch and manual control 

lever.

79.Install the output shaft speed sensor.

AKX00117

AKX00118

IDENTIFICATION
GROOVE
(TWO GROOVES:
NORMAL TYPE
THREE GROOVES:
SHRINK FIT TYPE)

TRANSMISSION
SIDE

AB

AKX00024

SNAP RING

PARKING GEAR

AB

AKX00023

MANUAL CONTROL
LEVER

PARK/NEUTRAL
POSITION SWITCH

AB

AKX00022

TRANSMISSION

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-66

80.Install the input shaft speed sensor.

AKX00021