Mitsubishi Montero (2002-2004). Manual - part 10

DOOR

TSB Revision

BODY

42-37

DOOR GLASS AND REGULATOR

REMOVAL AND INSTALLATION

M1429001300230

<FRONT DOOR>

Pre-removal Operation
• Door Trim and Waterproof Film Removal (Refer to 

P.42-

30

.)

Post-installation Operation
• Door Trim and Waterproof Film Removal (Refer to 

P.42-

30

.)

• Door Window Glass Adjustment (Refer to 

P.42-26

.)

AC203541AB

1

2

3

4

5

6

7

7.4 – 1.4 N•m
65 – 13 in-lb

DOOR WINDOW GLASS REMOVAL 
STEPS
1. DOOR BELT LINE MOLDING 

ASSEMBLY

2. POWER WINDOW GLASS 

RUNCHANNEL

3. DOOR WINDOW GLASS
4. GLASS HOLDER

FRONT WINDOW REGULATOR 
ASSEMBLY REMOVAL STEPS
5. POWER WINDOW REGULATOR 

AND MOTOR ASSEMBLY

6. POWER WINDOW MOTOR 

ASSEMBLY

7. POWER WINDOW REGULATOR 

ASSEMBLY

DOOR

TSB Revision

BODY

42-38

<REAR DOOR>

REMOVAL SERVICE POINT

.

<<A>> DOOR CENTER SASH REMOVAL (REAR DOOR)
1. Remove the door outer opening weatherstrip from the door 

center sash section only.

2. Remove the mounting screw for the door center sash, and 

remove the door center sash from the door panel.

Pre-removal Operation
• Door Trim and Waterproof Film Removal (Refer to 

P.42-

30

.)

Post-installation Operation
• Door Trim and Waterproof Film Installation (Refer to 

P.42-

30

.)

• Door Window Glass Adjustment (Refer to 

P.42-26

.)

AC203542

1

2

3

4

5

6

7

8

9

10

7.4 – 1.4 N•m
65 – 13 in-lb

AB

REMOVAL STEPS
1. DOOR BELTLINE MOLDING 

ASSEMBLY

2. DOOR WINDOW GLASS 

RUNCHANNEL

<<A>>

3. DOOR CENTER SASH
4. REAR DOOR WINDOW GLASS
5. DOOR GLASS HOLDER
6. POWER WINDOW REGULATOR 

AND MOTOR ASSEMBLY

7. POWER WINDOW MOTOR 

ASSEMBLY

8. POWER WINDOW REGULATOR 

ASSEMBLY

9. STATIONARY WINDOW GLASS
10. STATIONARY WINDOW 

WEATHERSTRIP

REMOVAL STEPS (Continued)

ACX00527

DOOR OUTER OPENING
 WEATHERSTRIP

CENTER SASH

AB

DOOR

TSB Revision

BODY

42-39

INSPECTION

M1421007600365

POWER WINDOW RELAY CONTINUITY CHECK

POWER WINDOW MOTOR CHECK

1. Connect a battery directly to the motor terminals and check 

that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the 

battery is connected with the polarity reversed.

3. If defect is found, replace the window regulator as an 

assembly. 

BATTERY 
CONNECTION

TESTER 
CONNECTION

SPECIFIED 
CONDITION

Not applied

4 

− 5

Open circuit

• Connect 

terminal 1 to the 
negative battery 
terminal

• Connect 

terminal 3 to the 
positive battery 
terminal

Less than 2 ohms

1

2 3

4

5

1

3

4

5

ACX01544

ACX02285

AC000413

JUNCTION BLOCK (FRONT VIEW)

POWER WINDOW RELAY

AB

DOOR

TSB Revision

BODY

42-40

DOOR HANDLE AND LATCH

REMOVAL AND INSTALLATION

M1423004600243

INSTALLATION SERVICE POINT

.

>>A<< DOOR CHECK INSTALLATION
Install the door check so that the identification mark faces 
upwards.

.

Pre-removal Operation
• Door Trim Removal (Refer to 

P.42-30

.)

Post-installation Operation
• Door Inside Handle Play Check (Refer to 

P.42-27

.)

• Door Outside Handle Play Check (Refer to 

P.42-27

.)

• Door Trim Installation (Refer to 

P.42-30

.)

• Door Fit Adjustment (Refer to 

P.42-26

.)

AC204109

5.9 – 1.0 N•m
52 – 9 in-lb 

5.9 – 1.0 N•m
52 – 9 in-lb 

1

2

3

4

5

6

7

5

6

7

2

1

AB

<FRONT DOOR>

<REAR DOOR>

DOOR HANDLE AND DOOR LATCH 
ASSEMBLY REMOVAL STEPS

>>C<<

1. DOOR INSIDE HANDLE
• WATERPROOF FILM (REFER TO 

P.42-30

.)

2. DOOR OUTSIDE HANDLE
3. DOOR LOCK KEY CYLINDER

>>B<<

4. REAR LOWER SASH

5. DOOR LATCH ASSEMBLY
6. LINK ASSEMBLY
 DOOR CHECK REMOVAL STEPS
• WATERPROOF FILM (REFER TO 

P.42-30

.)

>>A<<

7. DOOR CHECK

DOOR HANDLE AND DOOR LATCH 
ASSEMBLY REMOVAL STEPS 

ITEM

IDENTIFICATION 
MARK

Front Door

Left door

20L

Right door

20R

Rear Door

Left door

26L

Right door

26R

ACX00541

IDENTIFICATION
MARK

AB