Mitsubishi Montero (1991+). Manual - part 78

Torn  ....................  A  ............  Require replacement.

         ENGINE MOUNTS

         See MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION) .

         EXCITER RINGS

         See TOOTHED RINGS (TONE WHEELS).

         FILLER TUBES

         See DIP STICK TUBES.

         FILTERS AND SCREENS

FILTER AND SCREEN INSPECTION

Condition                 Code                          Procedure

At service interval  .....  3  ............  Suggest replacement.

Bent  ....................  A  ..  Require repair or replacement.

Exceeding service

 interval  ...............  3  ............  Suggest replacement.

Missing  .................  C  ............  Require replacement.

Near service interval  ...  3  ............  Suggest replacement.

Restricted  ..............  A  ...........  ( 1) Require repair or

                                                     replacement.

Torn  ....................  A  ............  Require replacement.

Worn, affecting

 performance (metal or

 nylon screen type)  .....  A  ..  Require repair or replacement.

(1) - Further inspection may be required to determine the

      source of restriction or contamination.

         FLANGES

         See COMPANION FLANGES.

         FLEX PLATES

FLEX PLATE INSPECTION

Condition                 Code                          Procedure

Bent, affecting

 performance  ............  A  ............  Require replacement.

Bent, not affecting

 performance  ............  ..  ........  No service suggested or

                                                        required.

Bolt or stud holes

 elongated  ..............  B  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Ring gear worn close

 to the end of its

 useful life  ............  1  ............  Suggest replacement.

Ring gear worn to the

 extent that it no longer

 performs its intended

 function  ...............  A  ............  Require replacement.

Weights missing  .........  A  ............  Require replacement.

         FLUID LEVEL INDICATORS

         See DIP STICKS (FLUID LEVEL INDICATORS).

         FLUIDS AND LUBRICANTS

FLUID AND LUBRICANT INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ........  (1) Require replacement.

At service interval  .....  3  ............  Suggest replacement.

Beyond service interval  .  3  ............  Suggest replacement.

Burned  ..................  ..  .........  ( 2) Further inspection

                                                        required.

Contaminated, for example,

 fluid other than hydraulic

 fluid present  ..........  A or B  ....  ( 3)(4) Require service.

Exceeding service

 interval  ...............  3  ............  Suggest replacement.

Hydraulic fluid

 incorrect  ..............  B  ............  ( 5) Require service.

Level incorrect  .........  B  .....  Require correction of fluid

                                                           level.

Near service interval  ...  3  ............  Suggest replacement.

Rubber master cylinder

 cover gasket distorted

 and gummy  ..............  A  ............  ( 3) Require service.

Varnished  ...............  ..  .........  ( 6) Further inspection

                                                        required.

(1) - Determine and correct cause.

(2) - Fluid that is burned indicates a serious problem.

      Determine and correct the cause.

(3) - If a fluid other than hydraulic fluid is present in the

      hydraulic system which DOES affect the rubber parts, the

      required service is to: 1) remove all components having

      rubber parts from the system, 2) flush lines with

      denatured alcohol or hydraulic cleaner, 3) repair or

      replace all components having rubber parts, and 4) bleed

      and flush with correct hydraulic fluid. (Code A)

(4) - If a fluid other than hydraulic fluid is present in the

      hydraulic system which DOES NOT affect the rubber parts,

      the required service is to flush and fill with the

      correct hydraulic fluid. (Code B)

(5) - If a fluid other than specification hydraulic fluid is

      present in the hydraulic system, the required service

      is to flush and fill with the correct hydraulic fluid.

(6) - Fluid that is varnished may indicate a serious problem.

      Determine and correct the cause.

         FLYWHEELS

NOTE:    Clutch disc replacement does not necessitate flywheel

         reconditioning, unless other conditions justify the

         reason to do so.

FLYWHEEL INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Cracked (other than

 mounting area)  .........  A  ......  (1) Require resurfacing or

                                                     replacement.

Cracks in mounting area  .  B  ............  Require replacement.

Hard spots  ..............  B  ..  Require repair or replacement.

Ring gear broken  ........  A  .....  Require replacement of ring

                                                            gear.

Ring gear teeth worn,

 affecting performance  ..  A  .....  Require replacement of ring

                                                            gear.

Runout exceeds

 specifications  .........  B  ..  Require repair or replacement.

Scored  ..................  B  ..  Require repair or replacement.

Surface cracks after

 resurfacing to

 manufacturer’s minimum

 specifications  .........  B  ............  Require replacement.

Wear exceeds

 specifications  .........  B  ............  Require replacement.

Worn close to the end of

 its useful life  ........  1  ............  Suggest replacement.

Worn, affecting

 performance  ............  A  ..  Require repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) -  Some manufacturers allow slight surface cracking in the

       friction surface.

         FORCE MOTORS

         See ACTUATORS (ELECTRICAL).

         GUIDES

         See DOWEL PINS, GUIDES AND PILOT HOLES.

         HALF SHAFTS

         See DRIVE SHAFTS AND HALF SHAFTS.

         HOSES, LINES AND TUBES

HOSE, LINE AND TUBE INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Connected incorrectly  ...  A  .................  Require repair.

Corroded, not reusable  ..  1  ............  Suggest replacement.

Cracked  .................  A  ............  Require replacement.

Dry-rotted  ..............  1  ..  Suggest repair or replacement.

Hard  ....................  1  ..  Suggest repair or replacement.

Inner fabric (webbing)

 damaged  ................  A  ............  Require replacement.

Insufficient clamping

 force, allowing hose to

 leak  ...................  A  ..  Require repair or replacement.

Leaking  .................  A  ..  Require repair or replacement.

Maintenance intervals  ...  3  ............  Suggest replacement.

Melted  ..................  1  ..  Suggest repair or replacement.

Missing  .................  C  ............  Require replacement.

Outer covering damaged  ..  1  ............  Suggest replacement.

Outer covering damaged to

 the extent that the inner

 fabric is visible  ......  A  ............  Require replacement.

Protective sleeves

 damaged  ................  2  .  Suggest replacement of sleeves.

Protective sleeves

 missing  ................  2  .  Suggest replacement of sleeves.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Restricted, not affecting

 performance  ............  2  ..  Suggest repair or replacement.

Routed incorrectly  ......  2  ............  Suggest replacement.

Safety clip missing  .....  C  ............  Require replacement.

Spongy  ..................  1  ..  Suggest repair or replacement.

Stripped  ................  A  ............  Require replacement.

Swollen  .................  B  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Type incorrect  ..........  1  ..  Suggest repair or replacement.

         HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY)

HOUSING (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY) INSPECTION

Condition                 Code                          Procedure

Bearing race loose

 in bore  ................  A  ..  Require repair or replacement.

Broken, affecting

 performance  ............  A  ..  Require repair or replacement.

Cracked  .................  A  ..  Require repair or replacement.

Dowel pin holes worn,

 affecting performance  ..  A  ...........  ( 1) Require repair or

                                                     replacement.

Machined surfaces damaged,

 affecting performance  ..  A  ..  Require repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Worn, affecting

 performance  ............  A  ..  Require repair or replacement.

(1) - See DOWEL PINS, GUIDES AND PILOT HOLES.