Mitsubishi Montero (1991+). Manual - part 74

 

  Index      Mitsubishi     Mitsubishi Montero - service repair manual 1991 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  72  73  74  75   ..

 

 

Mitsubishi Montero (1991+). Manual - part 74

 

 

         Example:

         An exhaust pipe is rusted, corroded or weak, but no leaks are

         present. In this case, the exhaust pipe has not failed.

         However, there is evidence that the pipe may need replacement

         in the near future.  Replacement of the pipe may be suggested

         for the customer’s convenience in avoiding a future problem.

         Example:

         The customer desires improved ride and/or handling, but the

         vehicle’s shocks or struts have not failed. In this case,

         replacement may be suggested to satisfy the customer’s

         wishes. In this case, replacement of the shocks or struts may

         not be sold as a requirement.

         A customer, of course, has the choice of whether or not a

shop will service his or her vehicle. He or she may decide not to

follow some of your suggestions. When a repair is required, a MAP shop

must refuse partial service on that system if, in the judgment of the

service provider, proceeding with the work could create or continue an

unsafe condition. When a procedure states that required or suggested

repair or replacement is recommended, the customer must be informed of

the generally acceptable repair/replacement options whether or not

performed by the shop.

         When presenting suggested repairs to the customer, you must

present the facts, allowing the customer to draw their own conclusions

and make an informed decision about how to proceed.

         The following reasons may be used for required and suggested

services. These codes are shown in the "Code" column of the MAP

Uniform Inspection & Communications Standards that follow:

         Reasons to Require Repair or Replacement

         A - Part no longer performs intended purpose

         B - Part does not meet a design specification (regardless of

             performance)

         C - Part is missing

NOTE:    When a repair is required, the shop must refuse partial

         service to the system in question, if the repair creates

         or continues an unsafe condition.

         Reasons to Suggest Repair or Replacement

         1 - Part is close to the end of its useful life (just above

             discard specifications, or weak; failure likely to occur

             soon, etc.)

         2 - To address a customer need, convenience, or request (to

             stiffen ride, enhance performance, eliminate noise, etc.)

         3 - To comply with maintenance recommended by the vehicle’s

             Original Equipment Manufacturer (OEM)

         4 - Technician’s recommendation based on substantial and

             informed experience

NOTE:    Suggested services are always optional. When presenting

         suggested repairs to the customer, you must present the

         facts, allowing the customer to draw their own conclusions

         and make an informed decision about how to proceed.

         DRIVE/POWER TRAIN ASSEMBLIES

         SERVICE PROCEDURES REQUIRED AND SUGGESTED FOR PROPER

         VEHICLE OPERATION

NOTE:    Whenever transmission or drivetrain service is performed

         that affects the suspension alignment, for example,

         removing the engine cradle, it is required that the

         alignment be checked and corrected if necessary.

         AUTOMATIC TRANSMISSION/TRANSAXLE ASSEMBLIES

AUTOMATIC TRANSMISSION/TRANSAXLE ASSEMBLY INSPECTION



Condition                 Code                          Procedure

Any internal component

 failure that requires

 removal of the assembly

 from the vehicle for

 service. (1)  ...........  A  ...........  (2) Require repair or

                                     replacement of the automatic

                                           transmission/transaxle

                                                        assembly.

(1) - It is Required that the torque converter and all other

      failure related components be inspected for cause and

      condition.

(2) - For components not requiring removal of the assembly,

      refer to the component listing in this document.



         DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES

NOTE:    Does not include half shafts.

DIFFERENTIAL AND FINAL DRIVE ASSEMBLY INSPECTION



Condition                 Code                          Procedure

Any internal component

 failure that requires

 removal of the assembly

 from the vehicle for

 service. (1)  ...........  A  ...  Require repair or replacement

                                    of the differential assembly.

(1) - For components not requiring removal of the assembly,

      refer to the component listing in this document.



         MANUAL TRANSMISSION/TRANSAXLE ASSEMBLIES

MANUAL TRANSMISSION/TRANSAXLE ASSEMBLY INSPECTION



Condition                 Code                          Procedure

Any internal component

 failure that requires

 removal of the assembly

 from the vehicle for

 service. (1)  ...........  A  ...  Require repair or replacement

                                                    of the manual

                                           transmission/transaxle

                                                        assembly.

(1) - For components not requiring removal of the assembly,

       refer to the component listing in this document.



         TRANSFER CASE ASSEMBLIES

TRANSFER CASE ASSEMBLY INSPECTION



Condition                 Code                          Procedure

Any internal component

 failure that requires

 removal of the assembly

 from the vehicle for

 service. (1)  ...........  A  ...  Require repair or replacement

                                             of the transfer case

                                           differential assembly.

(1) - For components not requiring removal of the assembly,

      refer to the component listing in this document.



         DRIVE TRAIN/COMPONENTS

         The conditions listed for the components included in this

section assume that the problem has been isolated to the specific

component through proper testing.

         ACTUATORS (ELECTRICAL)

ACTUATOR (ELECTRICAL) INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted,

 affecting performance  ..  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector melted, not

 affecting performance  ..  2  ...........  ( 1) Suggest repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  A  ........  (2) Require replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Out of adjustment  .......  B  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  1  ...........  ( 1) Suggest repair or

                                                     replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out

      of OEM specification.



         ACTUATORS (VACUUM)

ACTUATOR (VACUUM) INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ..  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted,

 affecting performance  ..  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector melted, not

 affecting performance  ..  2  ...........  ( 1) Suggest repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  A  ........  (2) Require replacement.

Leaking (vacuum)  ........  A  ..  Require repair or replacement.

Linkage bent, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage bent, not

 affecting performance  ..  2  ...  Suggest repair or replacement

                                                      of linkage.

Linkage binding, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage binding, not

 affecting performance  ..  1  ...  Suggest repair or replacement

                                                      of linkage.

Linkage broken              A       Require repair or replacement

                                                      of linkage.

Linkage loose, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage loose, not

 affecting performance  ..  1  ...  Suggest repair or replacement

                                                      of linkage.

 

 

 

 

 

 

 

Content   ..  72  73  74  75   ..