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Mitsubishi Montero (1991+). Manual - part 48

FRICTION MATERIAL

NOTE: Original Equipment Manufacturer (OEM) specifications

designate replacement at different thicknesses.

CAUTION: It is required that friction material be matched in axle

sets for consistent braking characteristics.

FRICTION MATERIAL INSPECTION

Condition Code Procedure

Contaminated, for example,

fluid that leaked from

caliper, wheel cylinder,

or axle seal ........... A ........ (1) Require replacement.

Cracked through ......... B Require replacement.

Flaking or chunking ..... B Require replacement.

Glazed (shiny) .......... .. ........ No service suggested or

required.

Grooves or ridges ....... .. .... (2) No service suggested or

required.

Permanently attached

hardware bent .......... A ............ Require replacement.

Permanently attached

hardware broken ........ A ............ Require replacement.

Permanently attached

hardware loose ......... A ............ Require replacement.

Permanently attached

hardware missing ....... C ............ Require replacement.

Permanently attached

hardware seized ........ A .. Require repair or replacement.

Rivets loose ............ B ............ Require replacement.

Separating from backing . B ............ Require replacement.

Shoe table or web bent .. B ............ Require replacement.

Shoe table or web

cracked ................ A ............ Require replacement.

Shoe table or web worn,

affecting performance .. A ............ Require replacement.

Surface cracking ........ .. ........ No service suggested or

required. Further inspection

may be necessary to determine

cause.

Tapered wear ............ B ........ (3) Suggest replacement.

Thickness of one pad is

greater than opposite pad

in the same caliper

(uneven wear) .......... .. .... (4) Replacement of friction

material not suggested or

required. Further inspection

required. See CALIPERS

and CALIPER HARDWARE.

Wear indicator device

(electronic) contacts

rotor .................. B ...... (5) Require replacement of

appropriate parts.

Wear indicator device

(mechanical) bent ....... .. .......... ( 6) Further inspection

required.

Wear indicator device

(mechanical) broken .... .. ......... ( 6) Further inspection

required.

Wear indicator device

(mechanical) contacts

rotor .................. .. ......... ( 6) Further inspection

required.

Worn close to minimum

specifications ......... 1 ........ (7) Suggest replacement.

Worn to, or below minimum

specifications ......... B ............ Require replacement.

(1) - Identify and repair cause of contamination prior to

replacing friction material.

(2) - When reconditioning or replacing drums or rotors,

replacement of friction material may be suggested

depending on the severity of the grooves or ridges.

(3) - Some vehicles use pads that are tapered by design. Refer

to specific vehicle application. If not normal, require

replacement of pads and correction of cause.

(4) - Uneven pad thickness is normal on some vehicles. Refer to

specific vehicle applications.

(5) - The pad wear indicator light may come on due to other

electrical problems.

(6) - Explain to the customer that the purpose of the wear

indicator is to alert him or her to check for friction

wear. Wear indicators may be bent or broken. Therefore,

the friction material must be measured. The need for

friction material replacement is determined based upon

the conditions stated in this section. Periodic inspection

is suggested.

(7) - When the part appears to be close to the end of its useful

life, replacement may be suggested.

G SENSORS

See ACCELEROMETERS.

HOSES

HOSE INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............. A ... Require repair or replacement

of hardware.

Blistered ............... B ............ Require replacement.

Fitting threads damaged . A .. Require repair or replacement.

Fitting threads stripped

(threads missing) ...... A ............ Require replacement.

Incorrectly secured ..... B ................. Require repair.

Inner fabric

(webbing) cut .......... B ............ Require replacement.

Leaking ................. A ............ Require replacement.

Missing ................. C ............ Require replacement.

Outer covering is cracked

to the extent that

inner fabric of hose

is visible ............. B ............ Require replacement.

Restricted .............. A ............ Require replacement.

Routed incorrectly ...... B ................. Require repair.

HYDRAULIC MODULATORS

NOTE: Many modulators can only be replaced as complete

assemblies. Whenever possible, replace the failed

component part. If replacement of the failed part is not

possible, then replace the modulator assembly.

HYDRAULIC MODULATOR INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted ........ A ........ (1) Require replacement.

Connector missing ....... C ............ Require replacement.

Disabled ................ A .. Require repair or replacement.

Electrical failure ...... A .. Require repair or replacement.

External leak ........... A .. Require repair or replacement.

Housing cracked ......... B .. Require repair or replacement.

Inoperative (2) ......... A .. Require repair or replacement.

Internal leak ........... A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Valve stuck ............. A .. Require repair or replacement.

Wire lead burned ........ A .. Require repair or replacement.

Wire lead conductors

exposed ................ B .. Require repair or replacement.

Wire lead open .......... A .. Require repair or replacement.

Wire lead shorted ....... A .. Require repair or replacement.

(1) - Determine cause and correct prior to replacement of part.

(2) - Inoperative includes intermittent operation or out of OEM

specification.

HYDRO-BOOSTERS

NOTE: Hydro-boosters and hydro-electric boosters are combined.

HYDRO-BOOSTER INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted ........ A ........ (1) Require replacement.

Connector missing ....... C ............ Require replacement.

Does not apply assist, or

inadequate assist ...... A .. Require repair or replacement.

Leaking ................. B .. Require repair or replacement.

Leaks fluid at fitting .. B ........... Require tightening or

replacement.

Leaks fluid at unit ..... B .. Require repair or replacement.

Leaks fluid from pressure

hose(s) ................ B . Require replacement of hose(s).

Leaks fluid into passenger

compartment ............ B .. Require repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

(1) - Determine cause and correct prior to replacement of part.

HYDRO-ELECTRIC BOOSTERS (POWERMASTER)

See HYDRO-BOOSTERS.

IGNITION DISABLE SWITCHES

See SWITCHES.

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