Mitsubishi Lancer Evolution X. Manual - part 613

 

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Mitsubishi Lancer Evolution X. Manual - part 613

 

 

KEY INTERLOCK AND SHIFT LOCK MECHANISMS

TSB Revision

TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)

22C-409

REMOVAL SERVICE POINT

.

<<A>> KEY INTERLOCK CABLE (STEERING 
SIDE) REMOVAL

Turn the ignition switch to the ACC position and then pull the 
key interlock cable out from the ignition key cylinder.

INSTALLATION SERVICE POINTS

.

>>A<< KEY INTERLOCK CABLE (STEERING 
SIDE) INSTALLATION

Turn the ignition switch to the ACC position and then install the 
key interlock cable to the ignition key cylinder.

.

>>B<< KEY INTERLOCK CABLE (SHIFT LEVER 
SIDE) INSTALLATION

CAUTION

Leave the ignition switch in the LOCK (OFF) position until 
the key interlock cable installation is completed.
1. Move the shift lever to the P position, and turn the ignition 

switch to the LOCK (OFF) position.

2. Install the tip of key interlock cable to the lock cam pin of 

shift lever assembly, using a caution not to twist the inner 
cable.

3. Install the adjuster case with its lock guide pulled up 

(unlocked).

4. With the lock cam pin pushed in the direction B as shown in 

the figure to remove the slack from the key interlock cable, 
securely lower the lock guide and lock it.
NOTE: The lock position of the key interlock cable is auto-
matically adjusted by a spring.

AC900053

View A

Key inter
lock cable

A

Adjuster case

Inner cable

Lock guide

AC

Spring

Lock

Adjuster case

Lock guide

Unlock

B

Lock cam pin

TRANSFER ASSEMBLY

TSB Revision

TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)

22C-410

TRANSFER ASSEMBLY

REMOVAL AND INSTALLATION

M1225010000275

Pre-removal Operation
• Engine Room Under Cover Front B Assembly Removal 

(Refer to GROUP 51 − Under Cover 

P.51-15

.)

• Transfer Oil Draining (Refer to 

P.22C-400

.)

Post-installation Operation
• ACD Bleeding (Refer to 

P.22C-402

.)

• Transfer Oil Filling (Refer to 

P.22C-400

.)

• Engine Room Under Cover Front B Assembly Installation 

(Refer to GROUP 51 − Under Cover 

P.51-15

.)

AC901707

Gear oil:
Dia Queen LSD 
Gear Oil

2

Grease: Molykote BR2-Plus

10

Transaxle 
assembly

AC

4

3

5

7

6

9

8

10

1

2

N

11

12

53 ± 8 N·m
39 ± 6 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

10 ± 2 N·m
89 ± 18 in-lb

25 ± 4 N·m
18 ± 3 ft-lb

10 ± 2 N·m
89 ± 18 in-lb

44 ± 5 N·m
32 ± 4 ft-lb

<OILED>
26 ± 4 N·m
19 ± 3 ft-lb

<DRIED>
34 ± 5 N·m
25 ± 4 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

10 ± 3 N·m
89 ± 26 in-lb

9 ± 1 N·m
80 ± 9 in-lb

45 ± 6 N·m
33 ± 4 ft-lb

69 ± 9 N·m
51 ± 7 ft-lb

5.0 ± 2.0 N·m
44 ± 18 in-lb

54 ± 5 N·m
40 ± 3 ft-lb

20 ± 5 N·m
15 ± 4 ft-lb

47 ± 11 N·m
35 ± 8 ft-lb

TRANSFER ASSEMBLY

TSB Revision

TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)

22C-411

REMOVAL SERVICE POINTS

.

<<A>> FRONT PROPELLER SHAFT ASSEMBLY 
REMOVAL

Make mating marks on the front propeller shaft assembly and 
companion flange, then remove the connecting nut.

.

<<B>> TRANSFER ASSEMBLY REMOVAL

Move the engine and transaxle assembly toward the front of 
the vehicle to create a gap between the engine/transaxle 
assembly and the crossmember. Pull out the transfer assembly 
through this gap.

INSTALLATION SERVICE POINT

.

>>A<< TRANSFER PRESSURE HOSE ASSEMBLY 
INSTALLATION

CAUTION

When installing the transfer pressure hose assembly, use 
caution that the assembly does not interfere with sur-
rounding components.

Removal steps 

1.

Front floor backbone brace

<<

A

>>

2.

Front propeller shaft 
assembly

Front driveshaft assembly 
(Refer to GROUP 26 − 
Driveshaft Assembly 

P.26-15

.)

Center member and front 
roll stopper assembly (Refer 
to GROUP 32 − Engine Roll 
Stopper and Center Member 

P.32-8

.)

Front exhaust pipe removal 
(Refer to GROUP 15 − 
Exhaust Pipe and Main 
Muffle

P.15-26

.)

3.

Rear roll stopper center bolt

4.

Dynamic damper

5.

Driveshaft heat protector

6.

Transfer heat protector

7.

Transfer pressure hose 
assembly connection

8.

Steering gear and linkage 
heat protector

9.

Turbocharger protector A

<<

B

>>

10. Transfer assembly

>>

A

<<

11. Transfer pressure hose 

assembly

12. Gasket

Removal steps 

AC708894AC

Mating marks

TRANSAXLE ASSEMBLY

TSB Revision

TWIN CLUTCH- SPORTRONIC SHIFT TRANSMISSION (TC-SST)

22C-412

TRANSAXLE ASSEMBLY

REMOVAL AND INSTALLATION

M1225010200309

CAUTION

• When the transaxle assembly is replaced, save the vehicle identification number and perform the 

variant coding. Refer to the "M.U.T.-III Owner’s Manual" and perform coding.

• When the mechatronic assembly is replaced, reprogram the ECU and carry out the following 

Teach-In (Refer to 

P.22C-7

).

• When the clutch assembly is replaced, the following Teach-In must be carried out (Refer to 

P.22C-7

).

• When the transaxle control cable is disconnected, check after the installation that the cable is 

properly connected, and that the parking lock mechanism operates normally. At this time, do not 
check by simply using the display on the combination meter and shift indicator panel. Always 
check according to the procedure below.

• When driving at 5 km/h (3.1 mph) or less, the vehicle stops when the shift lever is moved to the 

P range.

• With the P range, the vehicle does not move on a slight slope or when pushed by hands.

• Drain the fluid remaining in the oil cooler before installing the transaxle assembly.
• Do not refill the fluid when replacing the transaxle assembly with a new one.

NOTE: 

.

The new transaxle assembly is filled with 7.6 dm

3

 (8.0 qt) of the fluid (including the oil cooler).

The transaxle assembly has a sealed structure, and the fluid does not drain out from parts other than the 
oil cooler hose.

Pre-removal Operation
• Engine Room Under Cover Front B and Engine Room 

Side Cover Removal (Refer to GROUP 51 − Under Cover 

P.51-15

.)

• Engine Upper Cover Removal (Refer to GROUP 16 − Igni-

tion Coil 

P.16-40

.)

• Air Cleaner Assembly and Air Cleaner Bracket Removal 

(Refer to GROUP 15 − Air Cleaner 

P.15-11

.)

• Headlight Support Panel Cover Removal (Refer to 

GROUP 51 − Front Bumper Assembly and Radiator Grille 

P.51-3

.)

• Engine Control Harness Connector Bracket Removal 

(Refer to GROUP 54A − Battery 

P.54A-10

.)

• Radiator Cap Assembly Mounting Bolt, Radiator Con-

denser Tank, and Radiator Condenser Tank Bracket 

Removal (Refer to GROUP 14 − Radiator 

P.14-32

.)

• Relay Box Mounting Bolt Removal
• Water Pump Pulley Removal (Refer to GROUP 14 − Water 

Pump 

P.14-26

.)

Post-installation Operation
• Water Pump Pulley Installation (Refer to GROUP 14 − 

Water Pump 

P.14-26

.)

• Relay Box Mounting Bolt Installation
• Radiator Cap Assembly Mounting Bolt, Radiator Con-

denser Tank, and Radiator Condenser Tank Bracket 

Installation (Refer to GROUP 14 − Radiator 

P.14-32

.)

• Engine Control Harness Connector Bracket Installation 

(Refer to GROUP 54A − Battery 

P.54A-10

.)

• Headlight Support Panel Cover Installation (Refer to 

GROUP 51 − Front Bumper Assembly and Radiator Grille 

P.51-3

.)

• Air Cleaner Assembly and Air Cleaner Bracket Installation 

(Refer to GROUP 15 − Air Cleaner 

P.15-11

.)

• Engine Upper Cover Installation (Refer to GROUP 11A − 

Camshaft 

P.11A-25

.)

• Engine Room Under Cover Front B and Engine Room 

Side Cover Installation (Refer to GROUP 51 − Under 

Cover 

P.51-15

.)

 

 

 

 

 

 

 

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