Mitsubishi Lancer Evolution 8. Manual - part 95

MANUAL TRANSMISSION - ADJUSTMENT SHIMS, THRUST WASHERS, SNAP RINGS

22-5

ADJUSTMENT SHIMS, THRUST WASHERS,

SNAP RINGS

M1222012000142

Shims (for adjusting differential side bearing pre-load)

Thickness (mm)

Thickness (mm)

0.48

0.72

0.52

0.76

0.56

0.80

0.60

0.84

0.64

0.88

0.68

0.92

Shims (for adjusting input shaft end play)
Thickness (mm)

Thickness (mm)

0.44

1.00

0.48

1.04

0.52

1.08

0.56

1.12

0.60

1.16

0.64

1.20

0.68

1.24

0.72

1.28

0.76

1.32

0.80

1.36

0.84

1.40

0.88

1.44

0.92

1.48

0.96

1.52

Shims (for adjusting main shaft end play)
Thickness (mm)

Thickness (mm)

0.44

0.80

0.48

0.84

0.52

0.88

0.56

0.92

0.60

0.96

0.64

1.00

0.68

1.04

0.72

1.08

0.76

MANUAL TRANSMISSION - TIGHTENING TORQUES

22-6

Shims (for adjusting reverse idler gear end play)
Thickness (mm)

Thickness (mm)

1.76

2.24

1.80

2.28

1.84

2.32

1.88

2.36

1.92

2.40

1.96

2.44

2.00

2.48

2.04

2.52

2.08

2.56

2.12

2.60

2.16

2.64

2.20

Thrust Washers (for adjusting distance between input shaft front bearing and thrust washer)
Thickness (mm)

Thickness (mm)

3.84

4.02

3.90

4.08

3.96

4.14

Snap Rings (for adjusting input shaft 6th gear bush end play)
Thickness (mm)

Thickness (mm)

1.71

2.01

1.76

2.06

1.81

2.11

1.86

2.16

1.91

2.21

1.96

2.26

TIGHTENING TORQUES

Item

Tightening Torque  (Nm)

Transfer bolt

70 

±

 10

Roll stopper bracket bolt

69 

±

 9

Vehicle speed sensor bolt

11 

±

 1

Reverse switch

28 

±

 5

Stopper bolt

29 

±

 1

Shift check plug

15 

±

 2

Transaxle case bolt (with sealant)

63 

±

 1

Transaxle case bolt

52 

±

 1

Shift check plug

15 

±

 2

Reverse lever assembly

14 

±

 1

Main shaft bearing retainer bolt

7.3 

±

 1.0

Drain plug

35 

±

 4

Filler plug

35 

±

 4

M1222013900052

MANUAL TRANSMISSION - TOOLS

22-7

SPECIAL TOOLS

M1222000600147

Item

Tightening Torque (Nm)

Differential drive gear bolt

132 ± 5

Transfer cover case bolt

23 ± 3

Plug

30 ± 2

Magnet plug

30 ± 2

Tool

Number

Name

Purpose

MB9908910

Side bearing puller

Used together with
claws

MB991967

Claws

Removal of differential
side bearing outer
race

MB991968

Bridge

Removal of differential
side bearing outer
race

MB991969

Measurement adaptor Differential side

bearing pre-load
measurement

MB991966

Bearing outer race
installer

Fitting differential side
bearing outer race

MD998801

Bearing remover

Fitting/removal of
gears, bearings and
sleeves

MANUAL TRANSMISSION - SPECIAL TOOLS

22-8

Tool

Number

Name

Purpose

MD998917

Bearing remover

Fitting/removal of
gears, bearings and
sleeves

MD998812

Installer cap

Used together with
installer/ installer
adapter

MD998813

Installer 100

Used with installer
cap / installer adaptor

MD998818

Installer adaptor (38)

Fitting input shaft rear
bearing / roller
bearing inner race

MD998823

Installer adaptor (48)

Fitting 3rd – 4th gear
synchroniser
assembly

MD998822

Installer adaptor (46)

Fitting 1st gear sleeve
/ 1st – 2nd gear
synchroniser hub

MB990938

Handle

Used together with
installer adaptor

MD998323

Bearing installer

Fitting input shaft oil
seal