Mitsubishi Eclipse. Manual - part 933

 

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Mitsubishi Eclipse. Manual - part 933

 

 

INPUT SHAFT

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-31

NEEDLE ROLLER BEARING
1. Combine the needle roller bearing with the input shaft or 

bearing sleeve and gear, and check that it rotates smoothly 
without noise or play.

2. Check the needle roller bearing cage for deformation.

.

SYNCHRONIZER RING
1. Check the clutch gear teeth for damage and broken.
2. Check internal surface for damage, wear and broken 

threads.

3. Force the synchronizer ring toward the clutch gear and 

check clearance "A". If "A" is less than the limit, replace.

Minimum limit: 0.5 mm (0.020 inch)

.

OUTER SYNCHRONIZER RING/INNER SYNCHRONIZER 
RING/SYNCHRONIZER CONE

CAUTION

When any of the outer ring, inner ring or cone has to be 
replaced, replace them as a set.
1. Check to ensure that the clutch gear tooth surface and cone 

surface are not damaged and broken.

AKX00915

AKX00927

A

GEAR

SYNCHRO-
NIZER RING

AB

AKX00933

INPUT SHAFT

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-32

2. Install the outer ring, inner ring and cone, press them 

against the gear, and check clearance "A." If "A" is less than 
the limit, replace.

Limit: 0.5 mm (0.020 inch)

.

SYNCHRONIZER SLEEVE AND HUB
1. Combine the synchronizer sleeve and hub, and check that 

they slide smoothly.

2. Check that the sleeve is free from damage at its inside 

splines ends.

.

SYNCHRONIZER SPRING
Check that the spring is not sagging, deformed or broken.

.

SPEED GEARS
1. Check that the helical and clutch gear tooth surfaces are not 

damaged or worn.

2. Check that the synchronizer cone surfaces are not 

roughened, damaged or worn.

3. Check that the gear inside diameter and front and rear 

surfaces are not damaged and worn.

AKX00888

A

OUTER RING

CONE

INNER RING

GEAR

AB

AKX00767

SLEEVE

HUB

AB

AKX00916

OUTPUT SHAFT

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-33

OUTPUT SHAFT

DISASSEMBLY AND ASSEMBLY

M1222002200026

 <F5M42>

Required Special Tools:

• MD998364: Camshaft Oil Seal Installer <F5M51>

• MD998801: Bearing Remover

• MD998812: Installer Cap

• MD998813: Installer − 100 <F5M42>

• MD998814: Installer − 200

• MD998818: Installer Adapter (38) <F5M42>

• MD998819: Installer Adapter (40)

• MD998820: Installer Adapter (42) <F5M51>

• MD998821: Installer Adapter (44) <F5M51>

• MD998822: Installer Adapter (46) <F5M42>

• MD998824: Installer Adapter (50) <F5M51>

• MD998825: Installer Adapter (52) <F5M42>

• MD998917: Bearing Remover

AKX00946

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

20

22

24

4

26

1

19 18

21

23

13

27

29

25

28

30

31

32

33

36

35

34

5

2

3

4

6

7

8

9

11

1410

12

17

15

16

13

AB

DISASSEMBLY STEPS

>>T<<

1.

SNAP RING

<<A>>

>>R<<

2.

BALL BEARING

<<C>>

>>Q<<

3.

REVERSE GEAR SLEEVE

4.

NEEDLE ROLLER BEARING

5.

REVERSE GEAR

>>O<<

6.

SYNCHRONIZER RING

>>N<<

7.

SYNCHRONIZER SPRING

>>H<<

8.

SYNCHRONIZER SLEEVE

<<D>>

>>P<<

9.

5TH SPEED-REVERSE 
SYNCHRONIZER HUB

>>O<<

10. SYNCHRONIZER RING

>>N<<

11. SYNCHRONIZER SPRING
12. 5TH SPEED GEAR
13. NEEDLE ROLLER BEARING

>>M<<

14. 5TH SPEED GEAR SLEEVE

>>L<<

15. 4TH SPEED GEAR

>>K<<

16. SNAP RING

<<E>>

>>J<<

17. 3RD SPEED GEAR
18. 2ND SPEED GEAR

19. NEEDLE ROLLER BEARING

<<F>>

>>I<<

20. 2ND SPEED GEAR SLEEVE
21. INNER SYNCHRONIZER RING
22. SYNCHRONIZER CONE
23. OUTER SYNCHRONIZER RING

>>F<<

24. SYNCHRONIZER SPRING

>>H<<

25. SYNCHRONIZER SLEEVE

>>G<<

26. 1ST-2ND SPEED 

SYNCHRONIZER HUB

27. OUTER SYNCHRONIZER RING

>>F<<

28. SYNCHRONIZER SPRING
29. INNER SYNCHRONIZER RING
30. SYNCHRONIZER CONE
31. 1ST SPEED GEAR
32. NEEDLE ROLLER BEARING

<<G>>

>>E<<

33. 1ST SPEED GEAR SLEEVE

>>D<<

34. SNAP RING

<<H>>

>>B<<

35. ROLLER BEARING INNER RACE
36. OUTPUT SHAFT

DISASSEMBLY STEPS 

OUTPUT SHAFT

TSB Revision

MANUAL TRANSAXLE OVERHAUL

22B-34

 <F5M51>

AKX00929

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

21

22

23

24

25

26

28

27

30

29

19 18

20

33

4

1

5

3

32

31

35

13

2

12

36

4

15

14

6

17

7

34

8

9

11

10

13

16

AB

DISASSEMBLY STEPS

>>T<<

1.

SNAP RING

<<B>>

>>S<<

2.

TAPER ROLLER BEARING

<<C>>

>>Q<<

3.

REVERSE GEAR BEARING 
SLEEVE

4.

NEEDLE ROLLER BEARING

5.

REVERSE GEAR

>>O<<

6.

SYNCHRONIZER RING

>>N<<

7.

SYNCHRONIZER SPRING

>>H<<

8.

SYNCHRONIZER SLEEVE

<<D>>

>>P<<

9.

5TH SPEED-REVERSE 
SYNCHRONIZER HUB

>>O<<

10. SYNCHRONIZER RING

>>N<<

11. SYNCHRONIZER SPRING
12. 5TH SPEED GEAR
13. NEEDLE ROLLER BEARING

>>M<<

14. 5TH SPEED GEAR SLEEVE

>>L<<

15. 4TH SPEED GEAR

>>K<<

16. SNAP RING

<<E>>

>>J<<

17. 3RD SPEED GEAR
18. 2ND SPEED GEAR

19. NEEDLE ROLLER BEARING

<<F>>

>>I<<

20. 2ND SPEED GEAR SLEEVE
21. INNER SYNCHRONIZER RING
22. SYNCHRONIZER CONE
23. OUTER SYNCHRONIZER RING

>>F<<

24. SYNCHRONIZER SPRING

>>H<<

25. SYNCHRONIZER SLEEVE

>>G<<

26. 1ST-2ND SPEED 

SYNCHRONIZER HUB

27. OUTER SYNCHRONIZER RING

>>F<<

28. SYNCHRONIZER SPRING
29. INNER SYNCHRONIZER RING
30. SYNCHRONIZER CONE
31. 1ST SPEED GEAR
32. NEEDLE ROLLER BEARING

<<G>>

>>E<<

33. 1ST SPEED GEAR SLEEVE

<<I>>

>>C<<

34. TAPER ROLLER BEARING

>>A<<

35. OIL SEAL
36. OUTPUT SHAFT

DISASSEMBLY STEPS 

 

 

 

 

 

 

 

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