Mitsubishi Grandis. Manual - part 880

OUTPUT SHAFT

MANUAL TRANSMISSION OVERHAUL

22B-30

SYNCHRONIZER RING

1. Check if the clutch gear teeth are damaged or 

broken.

2. Check internal surface for damage, wear and 

broken threads.

3. Force the synchronizer ring toward the clutch gear 

and check clearance "A." If "A" is less than the 
limit, replace the synchronizer ring.

Minimum limit: 0.5 mm

OUTER SYNCHRONIZER RING/INNER 
SYNCHRONIZER RING/SYNCHRONIZER 
CONE <FOR 1ST, 2ND SPEED>

CAUTION

When replacing, replace the outer ring, inner ring 
and cone as a set.

1. Check that the clutch gear tooth surfaces and 

cone surfaces are not damaged or broken.

2. Install the outer ring, inner ring and cone, force 

them toward the gear, and check clearance "A." If 
"A" is less than the limit, replace them as a set.

Minimum limit: 0.5 mm

SYNCHRONIZER SLEEVE AND HUB

1. Combine the synchronizer sleeve and hub, and 

check that they slide smoothly.

2. Check that the sleeve is free from damage at its 

inside splines ends.

SYNCHRONIZER SPRING

Check that the spring is not sagging, deformed or 
broken.

AK204298AB

AK204307

A

Gear

Synchronizer
ring

AB

AK204395AB

AK203130AD

A

Outer ring

Inner ring

Cone

Gear

AK201697AD

Sleeve

Hub

AK204314AB

REVERSE IDLER GEAR

MANUAL TRANSMISSION OVERHAUL

22B-31

SPEED GEARS

1. Check that the helical and clutch gear tooth 

surfaces are not damaged or worn.

2. Check that the synchronizer cone surfaces are 

not roughened, damaged or worn.

3. Check that the gear inside diameter and front and 

rear surfaces are not damaged and worn.

REVERSE IDLER GEAR

DISASSEMBLY AND REASSEMBLY

M1222012500158

AK204299AB

AK305225

4

1

2

3

5

AB

Apply gear oil to all
moving parts before
installation.

Disassembly steps

1.

Snap ring

2.

Thrust washer

3.

Reverse idler gear

Disassembly steps (Continued)

SPEEDOMETER GEAR

MANUAL TRANSMISSION OVERHAUL

22B-32

SPEEDOMETER GEAR

DISASSEMBLY AND REASSEMBLY

M1222003400131

4.

Needle roller bearing

5.

Reverse idler gear shaft

Disassembly steps (Continued)

AK204397

4

2

3

1

AB

Apply gear oil to all
moving parts before
installation.

Disassembly steps

1.

E-clip

2.

Speedometer driven gear

3.

O-ring

4.

Sleeve

Disassembly steps (Continued)

SELECT LEVER

MANUAL TRANSMISSION OVERHAUL

22B-33

SELECT LEVER

DISASSEMBLY AND REASSEMBLY

M1222012800126

REASSEMBLY SERVICE POINT
>>A<< DUST COVER AND SELECT 
LEVER BUSHING INSTALLATION

Make sure the dust cover and select lever bushing 
installation direction is correct, and the distinguished 
parts are correctly assembled as shown.

AK204398

6

5

7

1

11 ± 1 N·m

8

2

9

3

4

10

AB

Disassembly steps

1.

Dust cover

2.

Nut

3.

Spring washer

4.

Washer

>>A<<

5.

Select lever bushing

6.

Select lever shoe

7.

Select lever

>>A<<

8.

Select lever bushing

>>A<<

9.

Dust cover

10. Select lever shaft

AK204311

Select lever
bushing

Dust cover

AB