Mitsubishi L200. Manual - part 864

HEATER CONTROL ASSEMBLY AND A/C SWITCH

HEATER, AIR CONDITIONER AND VENTILATION

55A-72

DISASSEMBLY SERVICE POINT

<<A>> OUTSIDE/INSIDE AIR SELECTION 
DAMPER CONTROL CABLE/ AIR MIXING 
DAMPER CONTROL CABLE/ MODE SELECTION 
DAMPER CONTROL CABLE REMOVAL

AC504105

AB

Claw

Spread out the claw section, and remove the cable.

HEATER UNIT AND COOLING UNIT

HEATER, AIR CONDITIONER AND VENTILATION

55A-73

HEATER UNIT AND COOLING UNIT

REMOVAL AND INSTALLATION

M1552016500411

Pre-removal and Post-installation Operation
• Refrigerant draining and Refilling (Refer to 

P.55A-63

.)

• Steering column shaft assembly Removal and Installation 

(Refer to GROUP 37, Steering shaft ).

AC903737

5, 6

7

11

AB

-Pipe coupling

A/C compressor oil: 
ZXL 100PG

5

6

9

10

11 ± 2 N·m

20 ± 4 N·m

20 ± 4 N·m

1

2

3

5.0 ± 1.0 N·m

20 ± 4 N·m

11 ± 2 N·m

8

7

N

13± 1 N·m

4

 Removal steps 

•

Glove box, passenger’s side under 
cover <Except single cab>, 
Instrument panel side cover and 
glove box cover (Refer to GROUP 
52A, Instrument Panel .)

1.

Heater blower assembly

2.

Blower motor

3.

Case

4.

Clean air filter <Vehicles with clean 
air filter>

<<

A

>>

5.

A/C compressor suction pipe 
connection

<<

A

>>

6.

A/C condenser outlet pipe 
connection

7.

A/C pipe O-ring

8.

Heater hose

•

Instrument panel assembly (Refer 
to GROUP 52A, Instrument Panel .)

9.

Front deck crossmember

10. Hose
11. A/C cooling unit

 Removal steps (Continued)

HEATER UNIT AND COOLING UNIT

HEATER, AIR CONDITIONER AND VENTILATION

55A-74

REMOVAL SERVICE POINT

<<A>> A/C COMPRESSOR SUCTION PIPE AND 
A/C CONDENSER OUTLET PIPE DISCONNEC-
TION

CAUTION

Use the plug which is not breathable because A/
C compressor oil or receiver have high hygro-
scopicity.
Plug the removed nipple of the pipe, hose and 
expansion valve to prevent the entry of dust and dirt.

DISASSEMBLY AND REASSEMBLY 
<LHD>

M1551005401324

AC508120 AB

3

4

5

7

13

14

16

15

18

17

19

20 21

22

23

24

25

26

27

28

29

35

36

37

1

2

9

10

N

11

N

11

12

6

8

33

30

31

32

34

36

38

39

40

41

8, 12

11

-Pipe coupling

A/C compressor oil: 
ZXL 100PG

Disassembly steps 

1.

A/C temperature control resistor

2.

Foot duct LH

3.

Foot duct RH

4.

Side cover upper

5.

Side cover lower

6.

Refrigerant dash cover

7.

Refrigerant dash lining

8.

A/C pipe

Disassembly steps (Continued)

HEATER UNIT AND COOLING UNIT

HEATER, AIR CONDITIONER AND VENTILATION

55A-75

9.

A/C plate

10. A/C expansion valve
11. A/C pipe O-ring
12. A/C evaporator
13. A/C bracket
14. A/C evaporator air outlet thermistor
15. A/C washer
16. Heater air control damper link
17. A/C washer
18. Defroster sub lever
19. Vent lever
20. Rod
21. Foot lever A
22. A/C washer
23. Foot lever B
24. Cable clip
25. Defroster lever
26. Heater dash lining
27. Heater dash cover
28. Cover
29. Heater core
30. PTC heater <Vehicles with PTC 

heater>

31. Air mixing lever
32. Air mixing gear
33. A/C washer
34. Cable clip
35. Lower case
36. Case
37. Heater defroster air distribution 

damper

38. Air guide
39. Heater ventilation air distribution 

damper

40. Mode selection damper
41. Heater foot air distribution damper

Disassembly steps (Continued)