Mitsubishi L200. Manual - part 359

AK602029AC

D

E

D

B

C

A

C

D

D

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-51

61.Tighten the twenty valve body mounting bolts to 

the specified torque 11 

± 1 N⋅m.

Bolt

Length mm

A

25

B

30

C

40

D

45

E

55

AK602030 AC

62.Connect the connector to the valve body.

AK602031

63.Install the detent spring.
64.Tighten the detent spring mounting bolt to the 

specified torque 6.0 

± 1.0 N⋅m.

AK602032

O-ring

AC

65.Install the new O-ring to the oil filter.

AK602033

66.Install the oil filter.
67.Tighten the oil filter mounting bolt to the specified 

torque 6.0 

± 1.0 N⋅m.

AK602034AC

Ø2.5 mm

Magnet

68.Install three magnets.

CAUTION

Evenly squeeze out the sealant so that it is not 
insufficient or excessive.
69.Apply sealant on the oil pan.

Specified sealant:
Mitsubishi Part No. MR166584 or equivalent 

AK602205AC

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-52

70.Install the oil pan.
71.Tighten the twenty oil pan mounting bolts to the 

specified torque 11 

± 1 N⋅m.

AK602036 AC

Transmission side

CAUTION

• Install the parking gear so that the side with-

out the spline cut faces the transmission side.

• Heat the parking gear to 160 − 180°C, and 

shrink fit up to the stepped section of the out-
put shaft.

AK601369AC

Snap ring

Parking gear

72.Install the parking gear and snap ring.

AK601368AC

Inhibitor switch

73.Install the inhibitor switch.
74.Tighten the two inhibitor switch mounting bolts to 

the specified torque 11 

± 1 N⋅m.

AK900829AB

Manual control lever

75.Install the manual control lever.
76.Tighten the manual control lever mounting nut to 

the specified torque 21.5 

± 3.5 N⋅m.

AK700820AB

77.Install the O-ring to the output shaft.

AK601366

78.Install the output shaft speed sensor.

TRANSMISSION

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-53

79.Tighten the output shaft speed sensor mounting 

bolts to the specified torque 11 

± 1 N⋅m.

AK700821AB

80.Install the O-ring to the input shaft.

AK900819

81.Install the input shaft speed sensor.
82.Tighten the input shaft speed sensor mounting 

bolts to the specified torque 11 

± 1 N⋅m.

83.Install the Clamp.

CAUTION

Apply ATF to the oil pump drive hub before 
installing the torque converter. Be careful not to 
damage the oil seal lip when installing the torque 
converter.

AK900867

A

AB

84.Install the torque converter, and secure it so that 

the dimension (A) indicated in the illustration 
meets the reference value.

Reference value: 20.9 mm

OIL PUMP

AUTOMATIC TRANSMISSION OVERHAUL <V5A5>

23D-54

OIL PUMP

DISASSEMBLY AND REASSEMBLY

M1233001300358

AK602037AC

3

1

2 

4

Apply automatic
transmission fluid
to all moving parts
before installation.

Disassembly steps 

>>B<<

1.

Seal ring

>>B<<

2.

Seal ring

>>A<<

3.

Oil seal

4.

Oil pump

REASSEMBLY SERVICE POINTS

>>A<< OIL SEAL INSTALLATION

AK602038AC

MD998334

1. Use the special tool Oil seal installer (MD998334) 

to install the oil seal.

2. Apply ATF to the lip of the oil seal.

>>B<< SEAL RING INSTALLATION
Install four new seal rings to the outer groove of the 
oil pump, and apply ATF to the seal ring.