Mitsubishi L200. Manual - part 269

TRANSFER CASE PLATE

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-61

TRANSFER CASE PLATE

DISASSEMBLY AND REASSEMBLY

M1222009100086

AK500691

3

4

6

AD 

Apply gear oil to
all moving parts
before installation.

1

2

5

19 ± 3 N·m

7

Disassembly steps 

>>C<<

1.

Seal bolt

2.

Bearing retainer

3.

Transfer input gear

>>

B

<< 4.

Oil seal

5.

Baffle plate

>>

A

<< 6.

Oil seal

7.

Transfer case plate

REASSEMBLY SERVICE POINTS

>>A<< OIL SEAL INSTALLATION

AK500692

socket wrench

AB

1. Apply specified grease to the lip of the oil seal.

Specified lubricant: Mitsubishi Part No. 
0101011 or equivalent

2. Use socket wrench to install the oil seal.

>>B<< OIL SEAL INSTALLATION

AKX00216

MB990938

MB990933

AD

1. Apply specified grease to the lip of the oil seal.

Specified lubricant: Mitsubishi Part No. 
0101011 or equivalent

2. Use special tools to install the oil seal.

• Installer bar (MB990938)

• Installer adapter (MB990933)

TRANSFER INPUT GEAR

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-62

>>C<< SEAL BOLT INSTALLATION

AK403506

AB

1. Apply the specified sealant to the threads.

Specified sealant: 3M STUD Locking No. 
4170 or equivalent

NOTE: The new bolt does not require sealant 
application as it is precoated with sealant.

TRANSFER INPUT GEAR

DISASSEMBLY AND REASSEMBLY

M1222009400139

AK800993

Apply gear oil to
all moving parts
before installation.

1

2

3

AB

Disassembly steps 

>>B<<

1.

Snap ring

<<A>>

>>A<<

2.

Ball bearing

3.

Transfer input gear

DISASSEMBLY SERVICE POINT

<<A>> BALL BEARING REMOVAL

AK601073

MD998801

AC

COUNTERSHAFT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-63

Use special tool, Bearing remover (MD998801), 
remove the ball bearing.

REASSEMBLY SERVICE POINTS

>>A<< BALL BEARING INSTALLATION

AK703391

MD998812

MD998826

AB

Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (54) (MD998826)

>>B<< SNAP RING INSTALLATION

AK500699

Ball bearing

Standard value

Snap ring

AB

1. Install the thickest snap ring that can be fitted in 

the snap ring groove of the transfer input gear.

2. Make sure that the transfer input gear bearing end 

play meets the standard value.

Standard value: 0 

− 0.06 mm

COUNTERSHAFT

DISASSEMBLY AND REASSEMBLY

M1222007300062

AK500663

Apply gear oil to
all moving parts
before installation.

2

3

4

1

AB

Disassembly steps 

<<

A

>>

>>

C

<<

1.

Ball bearing

>>

B

<<

2.

Snap ring

<<

B

>>

>>

A

<<

3.

Roller bearing

4.

Counter shaft gear

Disassembly steps (Continued)

COUNTERSHAFT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-64

DISASSEMBLY SERVICE POINTS

<<A>> BALL BEARING REMOVAL

AKX00257

MD998801

AC

Use special tool Remover (MD998801) to remove 
the ball bearing.

<<B>> ROLLER BEARING REMOVAL

AKX00258

MD998801

MD998368

AC

Use special tools to remove the roller bearing.

• Remover (MD998801)

• Bearing installer (MD998368)

REASSEMBLY SERVICE POINTS

>>A<< ROLLER BEARING INSTALLATION

AKX00259

MD998812

MD998818

AC

1. Use special tools to install the roller bearing.

• Installer cap (MD998812)

• Installer adapter (38) (MD998818)

2. Install the spacer.

>>B<< SNAP RING INSTALLATION

AKX00260

1. Install the thickest snap ring that can be fitted into 

the snap ring groove of the counter shaft gear.

2. Make sure that the counter shaft gear roller 

bearing end play meets the standard value.

Standard value: 0 

− 0.08 mm

>>C<< BALL BEARING INSTALLATION

AKX00261

MD998812

MD998818

AC

Use special tools to install the ball bearing.

• Installer cap (MD998812)

• Installer adapter (38) (MD998818)