Mitsubishi L200. Manual - part 255

SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-5

SNAP RING, SPACER AND THRUST PLATE FOR 

ADJUSTMENT

M1222012001059

Transmission

Shaft snap ring (For adjustment of gear spline piece No.5 end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

2.80 

− 2.85

A

3.00 

− 3.05

E

2.85 

− 2.90

B

3.05 

− 3.10

F

2.90 

− 2.95

C

3.10 

− 3.15

G

2.95 

− 3.00

D

Shaft snap ring (For adjustment of input shaft radial ball bearing end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

2.10 

− 2.15

A

2.30 

− 2.35

E

2.15 

− 2.20

B

2.35 

− 2.40

F

2.20 

− 2.25

C

2.40 

− 2.45

G

2.25 

− 2.30

D

Shaft snap ring (For adjustment of transmission clutch hub No.2 end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

1.80 

− 1.85

A

2.00 

− 2.05

E

1.85 

− 1.90

B

2.05 

− 2.10

F

1.90 

− 1.95

C

2.10 

− 2.15

G

1.95 

− 2.00

D

Rear output shaft bearing to rear cover 
clearance mm

<V5MB1-J-NEG, JER>

0 

− 0.1

−

<V5MB1-J-ND2, NEZ, 
PD2>

0.025 

− 0.150

−

Input gear bearing end play mm

0 

− 0.06

−

Counter shaft gear bearing end play mm

0 

− 0.08

−

2-4WD synchronizer hub end play mm <V5MB1-J-ND2, NEZ, 
PD2>

0 

− 0.08

−

2-4WD synchronizer ring and gear mm <V5MB1-J-ND2, NEZ, 
PD2>

−

0.3

Rear output shaft bearing end play mm <V5MB1-J-ND2, NEZ, 
PD2>

0 

− 0.08

−

Drive sprocket and synchronizer ring mm <V5MB1-J-NEG>

−

0.3

Item

Standard value

Limit

SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-6

Shaft snap ring (For adjustment of transmission clutch hub No.1 end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

2.30 

− 2.35

A

2.50 

− 2.55

E

2.35 

− 2.40

B

2.55 

− 2.60

F

2.40 

− 2.45

C

2.60 

− 2.65

G

2.45 

− 2.50

D

Shaft snap ring (For adjustment of 5th gear end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

2.75 

− 2.80

C

3.05 

− 3.10

J

2.80 

− 2.85

D

3.10 

− 3.15

K

2.85 

− 2.90

E

3.15 

− 3.20

L

2.90 

− 2.95

F

3.20 

− 3.25

M

2.95 

− 3.00

G

3.25 

− 3.30

N

3.00 

− 3.05

H

3.30 

− 3.35

P

Shaft snap ring (For adjustment of counter gear shaft cylindrical roller bearing end play)

Thickness mm

Identification symbol Thickness mm

Identification symbol

2.05 

− 2.10

A

2.20 

− 2.25

D

2.10 

− 2.15

B

2.25 

− 2.30

E

2.15 

− 2.20

C

2.30 

− 2.35

F

Transfer

Snap ring (For adjustment input gear bearing end play)

Thickness mm

Identification color

Thickness mm

Identification color

2.30

None

2.45

Blue

2.35

Red

2.50

Green

2.40

White

Spacer (For adjustment of countershaft gear end play)

Thickness mm

Identification color

Thickness mm

Identification color

1.77

None

2.19

White

1.91

Blue

2.33

Red

2.05

Brown

Snap ring (For adjustment of countershaft gear bearing end play)

Thickness mm

Identification color

Thickness mm

Identification color

1.48

Blue

1.62

None

Spacer (For adjustment of rear output shaft to rear cover clearance)
<V5MB1-J-NEG, JER>

Thickness mm

Identification symbol

Thickness mm

Identification symbol

2.75

B75

2.95

B95

2.79

B79

2.99

B99

SNAP RING, SPACER AND THRUST PLATE FOR ADJUSTMENT

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-7

<V5MB1-J-ND2, NEZ, PD2>

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.84

84

1.47

47

0.93

93

1.56

56

1.02

02

1.65

65

1.11

11

1.74

74

1.20

20

1.83

83

1.29

29

1.92

92

1.38

38

2.01

01

Snap ring (For adjustment of H-L clutch hub end play)

Thickness mm

Identification color

Thickness mm

Identification color

2.18

−

2.32

−

2.25

−

2.39

−

Snap ring (For adjustment of differential lock hub end play) <V5MB1-J-ND2, NEZ, PD2>

Thickness mm

IdentificatioN color

Thickness mm

IdentificatioN color

2.56

None

2.84

Yellow

2.63

Red

2.91

Green

2.70 

White

2.98

Purple

2.77

Blue

Snap ring (For adjustment of 2-4WD synchronizer hub end play) <V5MB1-J-ND2, NEZ, PD2>

Thickness mm

IdentificatioN color

Thickness mm

IdentificatioN color

2.56

None

2.77

Blue

2.63

Red

2.84

Yellow

2.70

White

Snap ring (For adjustment of rear output shaft bearing end play) <V5MB1-J-ND2, NEZ, PD2>

Thickness mm

IdentificatioN color

Thickness mm

IdentificatioN color

2.26

None

2.40

White

2.33

Red

2.47

Blue

2.83

B83

3.03

C03

2.87

B87

3.07

C07

2.91

B91

3.11

C11

Thickness mm

Identification symbol

Thickness mm

Identification symbol

TORQUE SPECIFICATIONS

MANUAL TRANSMISSION OVERHAUL <V5MB1>

22C-8

TORQUE SPECIFICATIONS

M1222013900632

Transmission

Item

N

⋅m

Reverse shift arm bracket mounting bolt

18 

± 5

Rear bearing output retainer mounting bolt

18 

± 5

Gear shift fork shaft mounting bolt

19.5 

± 3.9

Straight screw plug with head 

18.5 

± 5.5

Front bearing retainer sub-assembly mounting bolt

16.5 

± 5.0

Wiring harness clamp bracket mounting bolt

18 

± 3

Transfer adaptor sub-assembly mounting bolt

37 

± 11

Shift lever housing mounting bolt

33 

± 3

Cover mounting bolt

18 

± 5

Reverse restrict pin assembly mounting bolt

37 

± 11

Clutch housing mounting bolt

36 

± 7

Clutch housing mounting bolt (with seal)

34 

± 6

Shift position switch assembly

34 

± 5

Back-up lamp switch assembly 

44 

± 9

Transfer mounting bolt and nut

35 

± 6

Transfer

Item

N

⋅m

Side cover tightening bolt

9.0 

± 1.0

Chain cover tightening bolt

35 

± 6

Rear cover tightening bolt

35 

± 6

Plug <V5MB1-J-NEG, JER>

35 

± 6

Transfer case tightening bolt and nut

35 

± 6

Speedometer sleeve clamp mounting bolt

19 

± 3

Vehicle speed sensor

25 

± 4

4WD operation detection switch

34 

± 5

Center differential lock detection switch <V5MB1-J-ND2, NEZ, PD2>

35 

± 6

2WD/4WD detection switch <V5MB1-J-ND2, NEZ, PD2>

35 

± 6

Center differential lock operation detection switch <V5MB1-J-ND2, NEZ, PD2>

34 

± 5

High range/Low range detection switch

34 

± 5

4LLc operation detection switch <V5MB1-J-PD2>

34 

± 5

Bearing retainer mounting bolt

19 

± 3

H-L shift fork mounting bolt

9.0 

± 2.0

Rear output shaft lock nut <V5MB1-J-NEG, JER>

255 

± 10

Rear bearing retainer <V5MB1-J-ND2, NEZ, PD2>

20 

± 2

Oil pool cover <V5MB1-J-ND2, NEZ, PD2>

9.0 

± 1.0