Mitsubishi L200. Manual - part 240
CLUTCH
CLUTCH OVERHAUL
21B-5
INSPECTION
M1212001100252
CLUTCH COVER
AK403603AB
Diaphragm spring
1. Check the diaphragm spring end for wear and
uneven height. Replace if wear is evident or
height difference exceeds the limit.
Limit: 0.5 mm
2. Check the pressure plate surface for wear, cracks
and seizure.
3. Check the strap plate rivets for looseness and
replace the clutch cover assembly if loose.
CLUTCH DISC
CAUTION
Don't clean the clutch disc in a cleaning solvent.
AK400613
Rivet sink
AC
1. Check the facing for loose rivets, uneven contact,
deterioration due to seizure, adhesion of oil or
grease. Replace the clutch disc if defective.
2. Measure the rivet sink and replace the clutch disc
if it is out of specification.
Limit: 0.3 mm
3. Check for the torsion spring play and damage. If
defective, replace the clutch disc.
4. Combine the clutch disc with the input shaft and
check sliding condition and play in the rotating
direction. If it does not slide smoothly or the play
is excessive, check after cleaning and
reassembling. If the play is excessive, replace the
clutch disc and/or the input shaft.
CLUTCH RELEASE BEARING
CAUTION
The clutch release bearing is packed with grease.
Do not wash it in cleaning solvent.
1. Check the bearing for seizure, damage, noise, or
improper rotation. If defective, replace the
bearing.
2. Check for wear on the surface which contacts with
the diaphragm spring. If abnormally worn, replace
the bearing.
3. Check for wear on the surface which contacts with
the release fork. If abnormally worn, replace the
bearing.
RELEASE FORK
Check for wear on the surface which contacts with
the bearing. If abnormally worn, replace the release
fork.