Mazda 6. Manual - part 140

 

  Index      Mazda     Mazda 6 - service repair manual 2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  138  139  140  141   ..

 

 

Mazda 6. Manual - part 140

 

 

F–82

ON-BOARD DIAGNOSTIC 

3

VERIFY CURRENT INPUT SIGNAL STATUS-IS 
CONCERN INTERMITTENT OR CONSTANT

• Connect WDS or equivalent to DLC-2.

• Start the engine.

• Access ECT, TP and MAF PIDs.

• Warm up the engine until ECT PID is above 80 

°C {176 °F}.

• Drive the vehicle.

• Read MAF PID while TP PID is above 50%.

• Is MAF PID reading below 4.8 g/s {0.63 lb/

min.}?

Yes Make sure that throttle position sensor resistance changes 

smoothly while gradually opening throttle valve.

• If not, replace throttle position sensor and go to Step 7.

• For others, go to next step.

No

Go to next step.

4

VERIFY CURRENT INPUT SIGNAL STATUS-IS 
CONCERN INTERMITTENT OR CONSTANT

• Connect WDS or equivalent to DLC-2.

• Start the engine.

• Access ECT, MAF and RPM PIDs.

• Warm up engine until ECT PID is above 80°

{176 

°F}.

• Read MAF PID while RPM PID is below 1,000 

rpm.

• Is MAF PID reading above 66.5 g/s {8.8 lb/

min.}?

Yes Go to Step 8.

No

Intermittent concern exists. Go to INTERMITTENT 
CONCERNS TROUBLESHOOTING procedure.
(See 

F–227 INTERMITTENT CONCERN 

TROUBLESHOOTING

.)

5

INSPECT POOR CONNECTION OF MAF 
SENSOR CONNECTOR

• Turn ignition key to OFF.

• Disconnect MAF/IAT sensor connector.

• Inspect for poor connection (damaged, pulled-

out terminals, corrosion, etc.).

• Is there any malfunction?

Yes Repair or replace suspected terminal or MAF/IAT sensor, 

then go to Step 7.

No

Go to next step.

6

INSPECT POOR CONNECTION OF PCM 
CONNECTOR

• Disconnect PCM connector.

• Inspect for poor connection (damaged/pulled-

out pins, corrosion, etc.). 

• Is there any malfunction?

Yes Repair terminal, then go to next step.

No

Replace MAF/IAT sensor, then go to next step.

7

VERIFY TROUBLESHOOTING OF DTC P0101 
COMPLETED

• Make sure to reconnect all disconnected 

connectors.

• Turn ignition key to ON (Engine OFF).

• Clear DTC from memory using WDS or 

equivalent.

• Start the engine.

• Access ECT, TP and RPM PIDs.

• Warm up the engine until ECT PID is reading 

above 80

°C {176°F}.

• Drive the vehicle while TP PID above 50% for 

50 s.

• Is same DTC present?

Yes Replace PCM, then go to Step 11.

No

Go to Step 11.

8

INSPECT MAF SENSOR TERMINALS FOR 
ELECTRICAL CORROSION

• Turn ignition key to OFF.

• Disconnect MAF/IAT sensor connector.

• Inspect for poor connection (damaged, pulled-

out terminals, corrosion, etc.).

• Is any problem corrosion found?

Yes Repair or replace suspected terminal or MAF/IAT sensor, 

then go to Step 10.

No

Go to next step.

9

INSPECT POOR CONNECTION OF PCM 
CONNECTOR

• Disconnect PCM connector.

• Inspect for poor connection (damaged, pulled-

out pins, corrosion, etc.). 

• Is there any malfunction?

Yes Repair terminal, then go to next step.

No

Go to next step.

STEP

INSPECTION

ACTION

ON-BOARD DIAGNOSTIC 

F–83

F

End Of Sie

DTC P0102

A6E397001084W09

10

VERIFY TROUBLESHOOTING OF DTC P0101 
COMPLETED

• Make sure to reconnect all disconnected 

connectors.

• Turn ignition key to ON (Engine OFF).

• Clear DTC from memory using WDS or 

equivalent.

• Start the engine.

• Warm up engine until ECT PID is above 80 °

{176 

°F}.

• Drive the vehicle while RPM PID 2,000 rpm for 

50 s.

• Is pending code the same as DTC present?

Yes Replace PCM, then go to next step.

(See 

F–43 PCM REMOVAL/INSTALLATION

.)

No

Go to next step.

11

VERIFY AFTER REPAIR PROCEDURE

• Is there any DTC present?

Yes Go to applicable DTC troubleshooting.

(See 

F–67 DTC TABLE

.)

No

Troubleshooting completed.

STEP

INSPECTION

ACTION

DTC P0102

MAF circuit low input

DETECTION 

CONDITION

• PCM monitors input voltage from MAF sensor when engine running. If input voltage at PCM terminal 1P is 

below 0.21 V, PCM determines that MAF circuit has malfunction.

Diagnostic support note

• This is a continuous monitor (CCM).

• MIL illuminates if PCM detects the above malfunction condition during first drive cycle.

• PENDING CODE is available if PCM detects the above malfunction condition.

• FREEZE FRAME DATA is available.

• DTC is stored in the PCM memory.

POSSIBLE 

CAUSE

• MAF sensor malfunction

• Connector or terminal malfunction

• Short to ground in wiring between MAF/IAT sensor terminal C and PCM terminal 1P

• Open circuit in wiring between MAF/IAT sensor terminal C and PCM terminal 1P

• Open circuit in wiring between main relay and MAF/IAT sensor terminal A

F–84

ON-BOARD DIAGNOSTIC 

Diagnostic procedure

End Of Sie

STEP

INSPECTION

ACTION

1

PERFORM DTC CONFIRMATION PROCEDURE

• Perform DTC CONFIRMATION PROCEDURE.

(See 

F–66 DTC CONFIRMATION 

PROCEDURE

.)

• Is same DTC present?

Yes Go to next step.

No

Intermittent concern exists. Go to INTERMITTENT 
CONCERN TROUBLESHOOTING procedure.
(See 

F–227 INTERMITTENT CONCERN 

TROUBLESHOOTING

.)

2

INSPECT POOR CONNECTION OF MAF 
SENSOR CONNECTOR

• Turn ignition key to OFF.

• Disconnect the MAF/IAT sensor connector.

• Inspect for poor connection (damaged, pulled-

out terminals, corrosion, etc.).

• Is there any malfunction?

Yes Repair or replace terminals, then go to Step 7.

No

Go to next step.

3

INSPECT POWER SUPPLY CIRCUIT FOR OPEN 
CIRCUIT

• Turn ignition key to ON (Engine OFF).

• Inspect voltage at MAF/IAT sensor terminal B 

(harness-side).

• Is there voltage B+?

Yes Go to next step.

No

Inspect for open circuit in wiring harness between MAF/IAT 
sensor terminal B (harness-side) and main relay.
Repair or replace harness, then go to Step 7.

4

INSPECT POOR CONNECTION OF PCM 
CONNECTOR

• Turn ignition key to OFF.

• Disconnect PCM connector.

• Inspect for poor connection (damaged, pulled-

out terminals, corrosion, etc.).

• Is there any malfunction?

Yes Repair terminal, then go to Step 7.

No

Go to next step.

5

INSPECT MAF SENSOR SIGNAL CIRCUIT FOR 
OPEN CIRCUIT

• Remove PCM with PCM connector connected.

• Inspect for continuity between MAF/IAT sensor 

terminal C (harness-side) and PCM terminal 
1P (harness-side). 

• Is there any continuity?

Yes Go to next step.

No

Repair or replace suspected harness, then go to Step 7.

6

INSPECT MAF SENSOR SIGNAL CIRCUIT FOR 
SHORTS

• Inspect continuity between following circuits:

— MAF/IAT sensor terminal C (harness-side) 

and body ground

— MAF/IAT sensor connector terminal C 

(harness-side) and B (harness-side)

• Are there any continuity?

Yes Repair or replace suspected harness, then go to next step.

No

Replace MAF/IAT sensor, then go to next step.

7

VERIFY TROUBLESHOOTING OF DTC P0102 
COMPLETED

• Make sure to reconnect all disconnected 

connectors.

• Clear DTC from memory using WDS or 

equivalent.

• Perform KOEO/KOER self-test.

(See 

F–66 KOEO/KOER SELF-TEST

.)

• Is same DTC present?

Yes Replace PCM, then go to next step.

(See 

F–43 PCM REMOVAL/INSTALLATION

.)

No

Go to next step.

8

VERIFY AFTER REPAIR PROCEDURE

• Perform “After Repair Procedure”.

(See 

F–66 AFTER REPAIR PROCEDURE

.)

• Is there any DTC present?

Yes Go to applicable DTC troubleshooting.

(See 

F–67 DTC TABLE

.)

No

Troubleshooting completed.

ON-BOARD DIAGNOSTIC 

F–85

F

DTC P0103

A6E397001084W10

Diagnostic procedure

DTC P0103

MAF circuit high input

DETECTION 

CONDITION

• PCM monitors input voltage from MAF sensor when engine running. If input voltage at PCM terminal 1P is 

above 4.9 V, PCM determines that MAF circuit has malfunction.

Diagnostic support note

• This is a continuous monitor (CCM).

• MIL illuminates if PCM detects the above malfunction condition during first drive cycle.

• PENDING CODE is available if PCM detects the above malfunction condition.

• FREEZE FRAME DATA is available.

• DTC is stored in the PCM memory.

POSSIBLE 

CAUSE

• MAF sensor malfunction

• Connector or terminal malfunction

• Short to power in wiring between MAF/IAT sensor terminal C and PCM terminal 1P.

• Open circuit in MAF/IAT sensor ground circuit

STEP

INSPECTION

ACTION

1

PERFORM DTC CONFIRMATION PROCEDURE

• Perform DTC CONFIRMATION PROCEDURE.

(See 

F–66 DTC CONFIRMATION 

PROCEDURE

.)

• Is same DTC present?

Yes Go to next step.

No

Intermittent concern exists. Go to INTERMITTENT 
CONCERN TROUBLESHOOTING procedure.
(See 

F–227 INTERMITTENT CONCERN 

TROUBLESHOOTING

.)

2

INSPECT POOR CONNECTION OF MAF 
SENSOR CONNECTOR

• Turn ignition key to OFF.

• Disconnect the MAF/IAT sensor connector.

• Inspect for poor connection (damaged, pulled-

out terminals, corrosion, etc.).

• Is there any malfunction?

Yes Repair or replace terminals, then go to Step 6.

No

Go to next step.

 

 

 

 

 

 

 

Content   ..  138  139  140  141   ..