Mazda 5. Manual - part 47

 

  Index      Mazda     Mazda 5 - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  45  46  47  48   ..

 

 

Mazda 5. Manual - part 47

 

 

05–17–108

AUTOMATIC TRANSAXLE 

Assembly procedure

1. Measure the bushing of the front sun gear.

Bushing inner diameter

Standard: 18.000—18.018 mm 

{0.70866—0.70936 in}

Maximum: 18.038 mm {0.71016 in}

2. If not as specified, replace the front sun gear.

3. Measure the bushing of the end cover.

Bushing inner diameter

Standard: 23.600—23.621 mm 

{0.92913—0.92995 in}

Maximum: 23.641 mm {0.93075 in}

4. If not as specified, replace the end cover.

5. Assemble the SST.

6. Lift the transaxle case and mount it on the SST.
7. Install the oil pipe.

7

Oil pipe

8

Connector bolt

9

Connector pipe

10

Vehicle speed sensor

11

Transaxle range switch

12

Oil pressure switch

13

Input/turbine speed sensor

14

Oil dipstick and oil filler tube

15

Torque converter

BUSHING

BUSHING

B3E0517A284

BUSHING

B3E0517A332

49 B019 010

B3E0517A331

49 0107 680A

B3E0517A202

AUTOMATIC TRANSAXLE 

05–17–109

05

8. Install a new funnel and bearing race.

9. Install the bearing race, then tighten torx screws.

Tightening torque

10.8—13.7 N·m 

{110—140 kgf·cm, 95.5—121 in·lbf}

10. Install the bearing race to the transaxle case.
11. Install the locknut.

(1) Set the primary gear.

(2) Set the distance piece and bearing.

FUNNEL

BEARING RACE

B3E0517A175

TORX 
SCREW

BEARING 
RACE

B3E0517A334

BEARING RACE

B3E0517A287

PRIMARY GEAR

B3E0517A288

BEARING

DISTANCE PIECE

PRIMARY GEAR

BEARING RACE

B3E0517A289

05–17–110

AUTOMATIC TRANSAXLE 

(3) Loosely tighten the locknut.

(4) Set the SSTs in the order shown.

(5) Tighten the locknut from the end cover side to 

adjust the preload within the specification.

Preload

0.50—0.90 N·m 

{5.10—9.17 kgf·cm, 4.42—7.96 in·lbf}

(6) Stake the locknut.
(7) Remove the SST

LOCKNUT

B3E0517A290

49 B019 019

49 B019 020

1

2

CONVERTER HOUSING SIDE

B3E0517A231

49 B019 021

49 B019 022

2

3

1

EXTENSION BAR

END COVER SIDE

B3E0517A232

"' *' '

B3E0517A291

LOCKNUT

PRIMARY GEAR

B3E0517A292

AUTOMATIC TRANSAXLE 

05–17–111

05

12. Install the front internal gear and one-way clutch. 
13. Apply petroleum jelly to the bearing, and secure it 

to the front planetary gear component.

14. Install the front planetary gear component.
15. Apply petroleum jelly to the bearing, and secure it 

to the front sun gear.

16. Install the front sun gear.

17. Install the rear planetary gear.

Note

• Rotate the engine stand so that the oil pan 

faces downward. Pull the front internal gear 
and one-way clutch component a little until 
the groove for the snap ring appears, then 
install the snap ring.

B3E0517A229

FRONT PLANETARY
GEAR COMPONENT

BEARING

B3E0517A228

BEARING

FRONT
SUN
GEAR

B3E0517A293

B3E0517A226

GROOVE
FOR THE
SNAP RING

FRONT INTERNAL GEAR
AND ONE-WAY CLUTCH

B3E0517A294

 

 

 

 

 

 

 

Content   ..  45  46  47  48   ..