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BORG WARNER 19 OVERHAUL Rear output housing (continued) 13. Lever off the dust shield. the seal. 15. Remove the circlip retaining the bearing. Discard the bearing. 17. Remove any previous sealant from the housing joint face. 18. Thoroughly clean all components with a suitable solvent. 19. Examine the housing for damage and wear. Renew as necessary. Rear output housing - Assemble 20. Drive or press a new bearing into the housing until the bearing contacts the shoulder. 21. Fit the circlip. 18G1422 fit the seal, lip side leading until it 23. Fit the dust shield. shaft, fit the speedometer drive gear to the shaft, 25. Press or drive the output shaft into the housing until the shoulder of the shaft contacts the 26. Lubricate the oil seal bearing surface of the drive flange and fit the flange followed by a new 27. Lubricate a new speedometer sleeve oil seal, press the seal into the top of the sleeve. 28. Fit a new ’O’ ring to the outside of the sleeve, push the driven gear spindle into the sleeve. 29. Lubricate the ’O’ ring and push the sleeve and gear assembly into the housing. It may be 30. Apply Dow Corning 732 or a suitable equivalent silicone sealant to the rear output housing joint 31. Fit the housing to the main casing and secure with the six bolts tightened to the specified Front output housing Service tools: 1. Support the viscous unit and front output housing in a vice fitted with soft jaws gripping on 2. Using service tool 18G1205 to restrain the drive flange, release and remove the nyloc nut and 3. Remove the drive flange from the viscous unit. Examine the flange for damage or wear |