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12 ENGINE 20 REPAIR CYLINDER HEAD GASKET Service repair no - 12.29.02 Remove 1. Disconnect battery negative lead. See CHASSIS AND BODY, Repair, Bonnet [Hood] 3. Drain coolant. See FUEL SYSTEM, Repair, Air Cleaner 5. Detach crankcase ventilation valve and side breather hose from rocker cover and move to 6. Remove injection pipes. 7. Disconnect spill rail from fuel injectors. Identify each injector to the location from which it See FUEL SYSTEM, Repair, Injectors 9. Remove inter-connecting harness from glow plugs. 10. Remove glow plugs. See FUEL SYSTEM, Repair, Glow Plugs 11. Remove top hose, radiator to thermostat. 15. Remove hose inter-cooler to induction manifold. See MANIFOLD AND EXHAUST SYSTEM, Repair, Exhaust 17. Remove exhaust manifold and turbocharger assembly. See MANIFOLD AND EXHAUST SYSTEM, Repair, Exhaust Manifold - Tdi 18. Disconnect heater hose from water pump and move heater rail aside. 19. Disconnect heater hose from rear of cylinder head. 20. Remove bolt securing air cleaner mounting bracket to support strut. 21. Remove bolt securing harness bracket to cylinder head. 22. Remove rear lifting bracket, this will also release clips securing transmission and engine breather |