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ENGINE - TD4 REPAIRS 12-1-47 9. Fit hydramount. 10. Lower hoist, disconnect and remove lifting bracket, LRT-12-138. 11. Fit exhaust front pipe. - Td4, REPAIRS, Exhaust pipe - front. 12. Fit propeller shaft to IRD flange and align marks. Tighten nuts and bolts to 40 Nm (30 13. Fit rear beam. 14. Clean ends of drive shaft and locations in hub and differential. 15. With assistance, fit drive shafts to gearbox, keeping both shafts square to prevent damage 16. Models with A/C: Position compressor, fit bolts and tighten to 25 Nm (18 lbf.ft). 17. Models with A/C: Connect compressor multiplug. 18. Models with A/C: Align compressor support bracket to sump and tighten bolt to 10 Nm (7.5 19. Models with A/C:Fit lower coolant rail to sump and tighten bolts to 10 Nm (7.5 lbf.ft). 20. Models with A/C: Ensure compressor drive belt and compressor, crankshaft and tensioner 21. Models with A/C: Fit compressor drive belt to compressor pulley. 22. Models with A/C: Tension compressor drive ADJUSTMENTS, Drive belt - compressor - 23. Connect coolant hoses to FBH and secure with clips. 24. Clean hoses and vacuum reservoir connections. 25. Connect hoses to vacuum reservoir. eye and tighten to 10 Nm (7.5 lbf.ft). 29. Connect heater hoses and secure with clips. and secure clips. 31. Connect coolant hose to coolant rail and secure with clip. 32. Connect top hose to radiator and secure with clip. 33. Connect fuel hoses to clips on fuel rail. clip. 35. Connect gearbox harness multiplugs and secure multiplugs in mounting bracket clips. 36. Fit trunnion to selector lever, fit inner cable to trunnion and secure outer cable to abutment 37. Adjust selector cable. ADJUSTMENTS, Selector cable - adjust. 38. Fit cables to starter motor solenoid and tighten nut to 13 Nm (10 lbf.ft). 39. Position earth lead to gearbox and tighten bolt to 25 Nm (18 lbf.ft). 40. Fit engine harness leads to 'E' box and locate grommets. 41. Fit 'E' box harness straps and tighten screws. EDC, REPAIRS, Engine control module 45. Refill gearbox with transmission fluid. ADJUSTMENTS, Gearbox fluid - drain & 46. Fill IRD to correct level with fluid. DRIVE, ADJUSTMENTS, Intermediate 47. Fit battery carrier. 48. Fit intake ducting assembly. ADJUSTMENTS, Coolant - drain and refill. 50. Untie and close bonnet. |