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(38) Disconnect the electrical connectors and the vent hose and from the transfer case and transmis- (39) Support the rear of the transmission with a jack. (40) Remove the transmission support crossmem- ber. (41) Lower the transmission to gain access to the transmission to engine retaining bolts. (42) Remove all the bolts securing the transmis- sion to the engine assembly. Remove the transmis- (43) Lower the vehicle from the hoist. as an assembly. (45) Remove the oil filter and adaptor from the vehicle as an assembly. (46) Remove the power steering fluid pressure line from the steering gear. (47) Disconnect the electrical connectors from the bottom of the fuel / water separator. (48) Drain the fuel / water separator. Refer to Group 9, Fuel System for the procedure. (49) Remove the fuel lines from the fuel / water separator and cap. (50) Remove the fuel / water separator and mount- ing bracket assembly from the bulkhead. (51) Remove all the remaining wiring from the engine assembly and position it out of the way. (52) Attach a lifting device to the engine lifting brackets and slightly raise the weight off the engine (53) Remove the right and left engine mount throughbolts. (54) Carefully lift the engine out of the engine compartment. INSTALLATION (1) Carefully place the engine assembly into the engine compartment.. (2) Install the engine mount throughbolts and nuts in there original position. Leaving them loose at this (3) Install the fuel / water separator and mounting bracket on the bulkhead. (4) Install the fuel lines on the fuel / water sepa- rator. (5) Connect the electrical connectors to the bottom of the fuel/water separator. (6) Install the power steering fluid pressure line on the steering gear. (7) Install the oil filter and adaptor on the engine. Torque adaptor retaining bolt to 69 N·m (51 ft. lbs.). (8) Install the fan shroud and both cooling fans as an assembly in the vehicle. (9) Raise the vehicle on a hoist. assembly in the vehicle. (11) Install the bolts securing the transmission to the engine assembly. Torque to 74.6 N·m (55 ft. lbs.). (12) Position, connect and secure all electrical con- nectors and vent hoses on the transfer case and (13) Install the transmission support crossmember. Torque bolts to 50 N·m (37 ft. lbs.). (14) Install the (3) nuts retaining the transfer case shift linkage (Fig. 20). (15) Install the clutch slave cylinder on the clutch housing, making sure the cylinder pushrod is prop- (16) Connect the exhaust system at the (3) bolt flange (Fig. 22). (17) Install the exhaust system support clamp (Fig. 22). (18) Install the rear driveshaft in its original posi- tion. (19) Install the front driveshaft in its original posi- tion. (20) Install the lower fan shroud panel and retain- ing bolt. (21) Install the engine ground wire (Fig. 23). Fig. 20 Transfer Case Shift Linkage — 4x4 1 – FRONT DRIVESHAFT 9 - 20 ENGINE XJ REMOVAL AND INSTALLATION (Continued) 2000 JEEP CHEROKEE |