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(14) Repeat the previous steps on the inside area of the hard top. (15) Featheredge the repaired surface area. t Epoxy Primer, or an equivalent product. (17) Apply surface primer to the surface area. HARD TOP FRACTURE REPAIR If it has been determined that the hard top can be repaired. The following required materials and proce- (1) Use a grinder to remove the paint and outline the damaged area. Use a grade 150 grit disc for paint (2) Grind the outlined surface area again with a 240 grit disc to prevent coarse scratches from appear- (3) If cracks extend from the damaged area, it will be necessary to stop drill the cracks with a 3-mm (4) Bevel the edges of the crack/fracture on both sides with a rotary file. NOTE: The edges should be beveled on the inside (5) Complete the repairs with fiberglass cloth and resin as described in the hard top hole repair proce- HARD TOP SAG REPAIR Inspect the roof/hard top assembly for the presence of sag, or if the customer complains of water accumu- (1) Disengage latches at windshield frame (Fig. 1). NOTE: The two forward bolts/nuts are not captured. (2) Remove the six bolts that attach the hard top to the body (Fig. 2). (3) Depress tab on rear wiper motor connector and pull downward to disengage (Fig. 3). (4) Make two marks on the inside of the hard top 6 cm (2.5 in.) on both sides of the center roof rib, (5) Move the hard top back about 10 cm (4 in.) to expose the inner rib section. (6) Clean the roof area with isopropyl alcohol. protective backing tape from the adhesive side. The (8) Move the hard top assembly back into position and centered at the windshield frame. (9) Inspect the hard top seals for damage and replace, if necessary. (10) Inspect the windshield header seal and make sure it is clean, undamaged, and free of debris. (11) Carefully position the hard top assembly on the vehicle making sure that the latches are not CAUTION: Do not over tighten the top bolts. Over (12) Loosely install the six bolts. Ensure that the top is centered on the vehicle and locators are in (13) Connect the wire wiper motor harness connec- tor. (14) Connect the rear washer fluid hose. snap the clamps home. 23 - 66 REMOVEABLE TOP TJ REMOVEABLE TOP (Continued) |