Jaguar 5HP24 transmission. Manual - part 31

Turn the housing 90°.
Mount the remaining oil pipe (01.120)
into the cylinder E bore and the
transmission housing using driving tool
5x46 001 534. 
Attach with retainer 01.140 and
machine screw 01.150.

(See Chapter 1.5 for tightening torque)

Using a suitable tool, drive in two sealing
bushes 01.350 between the transmission
housing and cylinder DE. 
Insert one 01.360 pressure spring for
each sealing bushing and secure with
retaining ring 01.370.

Screw testing plate 5p01 003 040 onto
the control unit connection on the
housing and check the function of all
clutches/brakes by applying compressed
air to the marked bores.
Then remove the device again.

Important!
Tighten screws of testing plate with 8
Nm on the transmission housing.

3.7/2

97181

97182

97248

Put the control unit on loosely.
Put two new O-rings 27.260/116 on the
wiring harness socket outlet.
Align the socket outlet so that the two
lugs on the socket outlet can engage in
the lug on the transmission housing.

Press in the socket outlet and secure with
retaining clip. 

Put the detent disc in the neutral
position. Align the control unit, move it
into position by hand, and fasten it with
17 machine screws 27.400, and 5 mach-
ine screws 27.410.

(See Chapter 1.5 for tightening torque)

Important!
The groove on the selector valve must
engage to the detent disc stud.

3.7/3

97183

97184

97185

Press the inductive transmitter into the
transmission housing and fasten it with
retainer 27.510 and a Torx screw 27.520.

(See Chapter 1.5 for tightening torque)

Put O-ring 27.460 on the stub pipes from
filter 27.450. Fasten the filter with two
machine screws 27.470.

(See Chapter 1.5 for tightening torque)

Use grease (petroleum jelly) to attach
and align seal 03.030 to the transmission
housing.
Fasten four magnets 03.010/120 onto the
corners of oil pan.
Put on oil pan 03.010/110 and fasten it
with 22 machine screws 03.050.

(See Chapter 1.5 for tightening torque)

Important!
On BMW oil pans has a sticker 03.080
(oil filling) to be fixed

3.7/4

97186

97187

97188

5 HP 24

Screw plug 01.220 into the transmission
housing and 03.010/130 into the oil pan.

(See Chapter 1.5 for tightening torque)

Attach cable terminals 01.490 to the oil
pan.
Screw bracket 01.560 with hexagonal
screw 01.580 on to the transmission
housing.
Pass the cable plug through and secure it.
(See Chapter 1.5 for tightening torque)

Important!
Arrow on cable plug must point to oilpan.

Screw in converter handles 5x56 000 090
and carefully insert converter 22.020.

3.7/5

97189

97190

97191

5 HP 24